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Lock-In Thermography on a Cheap IR Camera

Seeing the unseen is one of the great things about using an infrared (IR) camera, and even the cheap-ish ones that plug into a smartphone can dramatically improve your hardware debugging game. But even fancy and expensive IR cameras have their limits, and may miss subtle temperature changes that indicate a problem. Luckily, there’s a trick that improves the thermal resolution of even the lowliest IR camera, and all it takes is a little tweak to the device under test and some simple math.

According to [Dmytro], “lock-in thermography” is so simple that his exploration of the topic was just a side quest in a larger project that delved into the innards of a Xinfrared Xtherm II T2S+ camera. The idea is to periodically modulate the heat produced by the device under test, typically by ramping the power supply voltage up and down. IR images are taken in synch with the modulation, with each frame having a sine and cosine scaling factor applied to each pixel. The frames are averaged together over an integration period to create both in-phase and out-of-phase images, which can reveal thermal details that were previously unseen.

With some primary literature in hand, [Dmytro] cobbled together some simple code to automate the entire lock-in process. His first test subject was a de-capped AD9042 ADC, with power to the chip modulated by a MOSFET attached to a Raspberry Pi Pico. Integrating the images over just ten seconds provided remarkably detailed images of the die of the chip, far more detailed than the live view. He also pointed the camera at the Pico itself, programmed it to blink the LED slowly, and was clearly able to see heating in the LED and onboard DC-DC converter.

The potential of lock-in thermography for die-level debugging is pretty exciting, especially given how accessible it seems to be. The process reminds us a little of other “seeing the unseeable” techniques, like those neat acoustic cameras that make diagnosing machine vibrations easier, or even measuring blood pressure by watching the subtle change in color of someone’s skin as the capillaries fill.

DIY Laser Tag Project Does it in Style

This DIY lasertag project designed by [Nii], which he brought to Tokyo Maker Faire back in September, is a treasure trove. It’s all in Japanese and you’ll need to visit X (formerly Twitter) to see it, but the images do a fine job of getting the essentials across and your favorite translator tool will do a fair job of the rest.

There’s a whole lot to admire in this project. The swing-out transparent OLED display is super slick, the electronics are housed on a single PCB, the back half of the grip is in fact a portable USB power bank that slots directly in to provide power, and there’s a really smart use of a short RGB LED strip for effects.

The optical elements show some inspired design, as well. An infrared LED points forward, and with the help of a lens, focuses the beam tightly enough to make aiming meaningful. For detecting hits, the top of the pistol conceals a custom-made reflector that directs any IR downward into a receiver, making it omnidirectional in terms of hit sensing but only needing a single sensor.

Want to know more? Check out [Nii]’s earlier prototypes on his website. It’s clear this has been in the works for a while, so if you like seeing how a project develops, you’re in for a treat.

As for the choice of transparent OLED displays? They are certainly cool, and we remember how wild it looks to have several stacked together.

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