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E-Bike Motor Gets New Life As Hydro Plant

For economic reasons, not every lake with a dam can support a hydroelectric power plant. Some rivers or creeks are dammed for flood control or simply for recreation, and don’t have the flow rate or aren’t deep enough to make the investment of a grid-scale generation facility worthwhile. But for those of us with a few spare parts around and access to a small lake, sometimes it’s possible to generate a usable amount of energy with just a bit of effort.

[Beyond the Tint] is building this mostly as a proof-of-concept, starting with a 1,000W hub motor from an e-bike that’s been removed from its wheel. A 3D-printed waterwheel attachment is installed in its place, and the fixed shaft is attached to a homemade ladder-looking mechanism that allows the entire generator to be lowered into the flow of a moving body of water, in this case, a small stream. A bridge rectifier converts the AC from the hub motor (now a generator) into DC, and after a few measurements and trials, [Beyond the Tint] produced over 30W with the first prototype.

A second prototype was made with feedback from the first video he produced, this time with an enclosed paddlewheel. This didn’t appear to make much difference at first, but a more refined impeller may make a difference in future prototypes. Small-scale hydropower is a fairly popular challenge to tackle, especially in the off-grid community. With access to even a small flowing stream and enough elevation change, it’s possible to build something like this generator out of parts from an old washing machine.

A Self Balancing Bike for Crash Dummy Billy

We aren’t sure there’s enough information in the [We Make Machines’] video to easily copy their self-balancing bike project, but if you want to do something similar, you can learn a lot from watching the video. Building sufficient gyros to keep the bike stable required quite a bit of trial and error.

There are some tricks to getting a stable heavy weight to rotate without a lot of vibration and problems. The gyros go on the rider’s saddle, so you aren’t going to be able to ride in the normal fashion. However, a substantial motor drives the wheels so there’s no need to peddle.

The first attempt to self-balance stayed stable for about 10 seconds. Some of it was fine-tuning code, but noise from the gyros also threw off the angle sensor. A higher-quality sensor seemed promising, but it didn’t really fix the problem. Instead of using PID, the guys tried an LQR (Linear Quadratic Regulator) algorithm. Once that was sorted and a servo allowed for steering, it was time to let the bike roam free.

Then disaster struck as the bike lost its cool in a parking lot, causing damage. After repairs, they found issues that confused the angle sensor. They didn’t have the stomach to fit a third sensor onboard, so they put Billy the Crash Dummy onboard and decided to try to run him and the bike off a ramp. That didn’t exactly work out, though. After two attempts, the bike was effectively totaled, although Billy seems to have survived with no more than a bruised ego.

We were dismayed that they didn’t really complete the project, but it does seem like they learned a lot, and maybe that will help someone else out in the future.

We have seen working bikes before. We also have seen some truly strange bike projects.

Pedaling your Mobile Web Server Across the Globe

Front view of blue bicycle with Raspberry Pi webserver

We tinkerers often have ideas we know are crazy, and we make them up in the most bizarre places, too. For example, just imagine hosting a website while pedaling across the world—who would (not) want that? Meet [Jelle Reith], a tinkerer on an epic cycling adventure, whose bicycle doubles as a mobile web server. [Jelle]’s project, jelle.bike, will from the 6th of December on showcase what he’s seeing in real time, powered by ingenuity and his hub dynamo. If you read this far, you’ll probably guess: this hack is done by a Dutchman. You couldn’t be more right.

At the heart of [Jelle]’s setup is a Raspberry Pi 4 in a watertight enclosure. The tiny powerhouse runs off energy generated by a Forumslader V3, a clever AC-to-DC converter optimized for bike dynamos. The Pi gets internet access via [Jelle]’s phone hotspot, but hosting a site over cellular networks isn’t as simple as it sounds. With no static IP available, [Jelle] routes web traffic through a VPS using an SSH tunnel. This crafty solution—expanded upon by Jeff Geerling—ensures seamless access to the site, even overcoming IPv6 quirks.

The system’s efficiency and modularity exemplify maker spirit: harnessing everyday tools to achieve the extraordinary. For more details, including a parts list and schematics, check out [Jelle]’s Hackaday.io project page.

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