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Electric Vehicle Charging Heats Up

As the electric vehicle takeover slowly lumbers along, marginally increasing efficiencies for certain applications while entrenching car-centric urban design even further, there are some knock-on effects that are benefiting people and infrastructure beyond simple transportation. Vehicle-to-grid technology has applications for providing energy from the car back to the grid for things like power outages or grid leveling. But [Technology Connections] is taking this logic one step further. Since a large number of EV owners have charging stations built into their garages, he wondered if these charging stations could be used for other tasks and built an electric heater which can use one for power.

This project uses a level 2 charger, capable of delivering many kilowatts of power to an EV over fairly standard 240V home wiring with a smart controller in between that and the car. Compared to a level 1 charger which can only trickle charge a car on a standard 120V outlet (in the US) or a DC fast charger which can provide a truly tremendous amount of energy in a very short time, these are a happy middle ground. So, while it’s true a homeowner could simply wire up another 240V outlet for this type of space heater or other similar application, this project uses the existing infrastructure of the home to avoid redundancies like that.

Of course this isn’t exactly plug-and-play. Car chargers communicate with vehicles to negotiate power capabilities with each other, so any appliance wanting to use one as a bulk electric supply needs to be able to perform this negotiation. To get the full power available in this case all that’s needed is a resistor connected to one of the signal wires, but this won’t work for all cases and could overload smaller charging stations. For that a more complex signalling method is needed, but since this was more of a proof-of-concept we’ll still call it a success. For those wanting to DIY the charger itself, building one from the ground up is fairly straightforward as well.

Thanks to [Billy] for the tip!

Playing Around with the MH-CD42 Charger Board

If you’ve ever worked with adding lithium-ion batteries to one of your projects, you’ve likely spent some quality time with a TP4056. Whether you implemented the circuit yourself, or took the easy way out and picked up one of the dirt cheap modules available online, the battery management IC is simple to work with and gets the job done.

But there’s always room for improvement. In a recent video, [Det] and [Rich] from Learn Electronics Repair go over using a more modern battery management board that’s sold online as the MH-CD42. This board, which is generally based on a clone of the IP5306, seems intended for USB battery banks — but as it so happens, plenty of projects that makers and hardware hackers work on have very similar requirements.

So not only will the MH-CD42 charge your lithium-ion cells when given a nominal USB input voltage (4.5 – 5 VDC), it will also provide essential protections for the battery. That means looking out for short circuits, over-charge, and over-discharge conditions. It can charge at up to 2 A (up from 1 A on the TP4056), and includes a handy LED “battery gauge” on the board. But perhaps best of all for our purposes, it includes the necessary circuitry to boost the output from the battery up to 5 V.

If there’s a downside to this board, it’s that it has an automatic cut-off for when it thinks you’ve finished using it; a feature inherited from its USB battery bank origins. In practice, that means this board might not be the right choice for projects that aren’t drawing more than a hundred milliamps or so.

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