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Hoy — 17 Abril 2025Salida Principal

Using a MIG Welder, Acetylene Torch, and Air Hammer to Remove a Broken Bolt

17 Abril 2025 at 05:00
A broken bolt is removed by welding on a hut and then using a wrench to unscrew.

If your shop comes complete with a MIG welder, an acetylene torch, and an air hammer, then you have more options than most when it comes to removing broken bolts.

In this short video [Jim’s Automotive Machine Shop, Inc] takes us through the process of removing a broken manifold bolt: use a MIG welder to attach a washer, then attach a suitably sized nut and weld that onto the washer, heat the assembly with the acetylene torch, loosen up any corrosion on the threads by tapping with a hammer, then simply unscrew with your wrench! Everything is easy when you know how!

Of course if your shop doesn’t come complete with a MIG welder and acetylene torch you will have to get by with the old Easy Out screw extractor like the rest of us. And if you are faced with a nasty bolt situation keep in mind that lubrication can help.

Making a Variable Speed Disc Sander from an Old Hard Drive

16 Abril 2025 at 20:00
Our hacker converts an old hard disk drive into a disc sander.

This short video from [ProShorts 101] shows us how to build a variable speed disc sander from not much more than an old hard drive.

We feel that as far as hacks go this one ticks all the boxes. It is clever, useful, and minimal yet comprehensive; it even has a speed control! Certainly this hack uses something in a way other than it was intended to be used.

Take this ingenuity and add an old hard drive from your junkbox, sandpaper, some glue, some wire, a battery pack, a motor driver, a power socket and a potentiometer, drill a few holes, glue a few pieces, and voilà! A disc sander! Of course the coat of paint was simply icing on the cake.

The little brother of this hack was done by the same hacker on a smaller hard drive and without the speed control, so check that out too.

One thing that took our interest while watching these videos is what tool the hacker used to cut sandpaper. Here we witnessed the use of both wire cutters and a craft knife. Perhaps when you’re cutting sandpaper you just have to accept that the process will wear out the sharp edge on your tool, regardless of which tool you use. If you have a hot tip for the best tool for the job when it comes to cutting sandpaper please let us know in the comments! (Also, did anyone catch what type of glue was used?)

If you’re interested in a sander but need something with a smaller form factor check out how to make a sander from a toothbrush!

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Introducing Infrared Remote Control Protocols

14 Abril 2025 at 05:00
The host stands in his electronics lab with the image of four remote controls overlaid.

Over on his YouTube channel [Electronic Wizard] has released a video that explains how infrared (IR) remote controllers work: IR Remote Controllers protocol: 101 to advanced.

This diagram indicates how the 38 kHz carrier wave is used to encode a binary signal.This video covers the NEC family of protocols, which are widely used in typical consumer IR remote control devices, and explains how the 38 kHz carrier wave is used to encode a binary signal.  [Electronic Wizard] uses his Rigol DS1102 oscilloscope and a breadboard jig to sniff the signal from an example IR controller.

There is also an honorable mention of the HS0038 integrated-circuit which can interpret the light waves and output a digital signal. Of course if you’re a tough guy you don’t need no stinkin’ integrated-circuit IR receiver implementation because you can build your own!

Before the video concludes there is a brief discussion about how to interpret the binary signal using a combination of long and short pulses. If this looks similar to Morse Code to you that’s because it is similar to Morse Code! But not entirely the same, as you will learn if you watch the video!

Gemini 2.0 + Robotics = Slam Dunk?

11 Abril 2025 at 23:00
A humanoid robot packs a lunch bag in the kitchen

Over on the Google blog [Joel Meares] explains how Google built the new family of Gemini Robotics models.

The bi-arm ALOHA robot equipped with Gemini 2.0 software can take general instructions and then respond dynamically to its environment as it carries out its tasks. This family of robots aims to be highly dexterous, interactive, and general-purpose by applying the sort of non-task-specific training methods that have worked so well with LLMs, and applying them to robot tasks.

There are two things we here at Hackaday are wondering. Is there anything a robot will never do? And just how cherry-picked are these examples in the slick video? Let us know what you think in the comments!

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