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Try Out MCUs With This Jumperable TSSOP20 Adapter

30 Junio 2024 at 05:00
Two of these boards next to each other, one showing the front, assembled, side with the MCU and supporting components soldered on, and the other showing the back, patch panel, side, with wires connecting the MCU pads to testpoints leading to the supporting components

There are so many new cool MCUs coming out, and you want to play with all of them, but, initially, they tend to be accessible as bare chips. Devboards might be hard to get, not expose everything, or carry a premium price. [Willmore] has faced this problem with an assortment of new WCH-made MCUs, and brings us all a solution – a universal board for TSSOP20-packaged MCUs, breadboard-friendly and adaptable to any pinout with only a few jumpers on the underside.

The board brings you everything you might want from a typical MCU breakout – an onboard 3.3V regulator, USB series resistors, a 1.5K pullup, decoupling capacitors, and a USB-C port. All GPIOs are broken out, and there’s a separate header you can wire up for all your SWD/UART/USB/whatever needs – just use the “patch panel” on the bottom of the board and pick the test points you want to join. [Willmore] has used these boards for the CH32Vxxx family, and they could, no doubt, be used for more – solder your MCU on, go through the pin table in the datasheet, do a little point-to-point wiring, and you get a pretty functional development board.

Everything is open-source – order a few of these boards from your fab of choice, and you won’t ever worry about a breakout for a TSSOP20 MCU or anything that would fit the same footprint. It could even be used in a pinch for something like an I2C GPIO expander. This is also a technique worth keeping in mind – a step above the generic footprint breakouts. Looking for more universal breakouts to keep? Here’s one for generic LCD/OLED panel breakouts.

A Brief Look Inside a Homebrew Digital Sampler from 1979

18 Junio 2024 at 05:00

While we generally prefer to bring our readers as much information about a project as possible, sometimes we just have to go with what we see. That generally happens with new projects and work in progress, but it can also happen with old projects. Sometimes very old indeed, as is the case with this digital sampling unit for analog oscilloscopes, circa 1979.

We’ve got precious little to go on with this one other than the bit of eye candy in the video tour below and its description. Luckily, we’ve had a few private conversations with its maker, [Mitsuru Yamada], over the years, enough to piece together a little of the back story here — with apologies for any wrong assumptions, of course.

Built when he was only 19, this sampler was an attempt to build something that couldn’t be bought, at least not for a reasonable price. With no inexpensive monolithic analog-to-digital converters on the market, he decided to roll his own. A few years back he recreated the core of that with his all-discrete successive approximation ADC.

The sampler shown below has an 8-bit SAR ADC using discrete CMOS logic and enough NMOS memory to store 256 samples. You can see the ADC and memory cards in the homebrew card cage made from aluminum angle stock. The front panel has a ton of controls and sports a wide-range attenuator, DC offset, and trigger circuit with both manual and automatic settings.

It’s an impressive build, especially for a 19-year-old with presumably limited resources. We’ve reached out to [Yamada-san] in the hope that he’ll be able to provide more details on what’s under the hood and if this still works after all these years. We’ll pass along whatever we get, but in the meantime, enjoy.

3D Printing a Bottle Labeling Assembly Line

Por: Tom Nardi
17 Junio 2024 at 05:00

We’re not completely sure why [Fraens] needs to label so many glass bottles at home. Perhaps he’s brewing his own beer, or making jams. Whatever the reason is, it was justification enough to build an absolutely incredible labeling machine that you could mistake for a piece of industrial gear…if it wasn’t for the fact that majority of the device is constructed out of orange 3D printed plastic.

As we’ve come to expect, [Fraens] has documented the build with a detailed write-up on his site — but in this case, you’ve really got to watch the video below to truly appreciate how intricate the operation of this machine is. Watching it reminded us of an episode of How It’s Made, with the added bonus that you not only get to see how the machine functions, but how it was built in the first place.

Nearly every part of the machine, outside the fasteners, smooth rods, a couple of acrylic panels, and a few sections of aluminum extrusion, were 3D printed. You might think this would result in a wobbly machine with sloppy tolerances, but [Fraens] is truly a master of knowing when and where you can get away with using printed parts. So for example, while the glue rollers could be done in printed plastic, they still needed metal rods run through the middle for strength and proper bearings to rotate on.

Looking at the totality of this build, it’s hard to imagine how it could have been accomplished via traditional methods. Sure you could have sourced the rollers and gears from a supplier to save some plastic (at an added expense, no doubt), but there’s so many unique components that simply needed to be fabricated. For example, all the guides that keep the label heading in the right direction through the mechanism, or the interchangeable collars which let you select the pattern of glue which is to be applied. Maybe if you had a whole machine shop at your disposal, but that’s a lot more expensive and complex a proposition than the pair of desktop 3D printers [Fraens] used to crank out this masterpiece.

If the name (and penchant for orange plastic) seems familiar, it’s because we’ve featured several builds from [Fraens] in the past. This one may be the most technically impressive so far, but that doesn’t diminish the brilliance of his vibratory rock tumbler or cigarette stuffing machine.

This Open Source Active Probe Won’t Break the Bank

14 Junio 2024 at 05:00

If you’re like us, the oscilloscope on your bench is nothing special. The lower end of the market is filled with cheap but capable scopes that get the job done, as long as the job doesn’t get too far up the spectrum. That’s where fancier scopes with active probes might be required, and such things are budget-busters for mere mortals.

Then again, something like this open source 2 GHz active probe might be able to change the dynamics a bit. It comes to us from [James Wilson], who began tinkering with the design back in 2022. That’s when he learned about the chip at the center of this build: the BUF802. It’s a wide-bandwidth, high-input-impedance JFET buffer that seemed perfect for the job, and designed a high-impedance, low-capacitance probe covering DC to 2 GHz probe with 10:1 attenuation around it.

[James]’ blog post on the design and build reads like a lesson in high-frequency design. The specifics are a little above our pay grade, but the overall design uses both the BUF802 and an OPA140 precision op-amp. The low-offset op-amp buffers DC and lower frequencies, leaving higher frequencies to the BUF802. A lot of care was put into the four-layer PCB design, as well as ample use of simulation to make sure everything would work. Particularly interesting was the use of openEMS to tweak the width of the output trace to hit the desired 50 ohm impedance.

The Cheap CNC3018 Gets a Proper Revamp

8 Junio 2024 at 08:00

Many people have been attracted to the low price and big dreams of the CNC3018 desktop CNC router. If you’re quick, you can pick one up on the usual second-hand sales sites with little wear and tear for a steal. They’re not perfect machines by any stretch of the imagination, but they can be improved upon, and undoubtedly useful so long as you keep your expectations realistic.

[ForOurGood] has set about such an improvement process and documented their journey in a whopping eight-part (so far!) video series. The video linked below is the most recent in the series and is dedicated to creating a brushless spindle motor on a budget.

As you would expect from such a machine, you get exactly what you pay for.  The low cost translates to thinner than ideal metal plates, aluminium where steel would be better, lower-duty linear rails, and wimpy lead screws. The spindle also suffers from cost-cutting, as does the size of the stepper motors. But for the price, all is forgiven. The fact that they can even turn a profit on these machines shows the manufacturing prowess of the Chinese factories.

We covered the CNC 3018 a while back, and the comments of that post are a true gold mine for those wanting to try desktop CNC. Warning, though: It’s a fair bit harder to master than 3D printing!

Thanks to [Thomas] for the tip!

Use That One Port For High-Speed FPGA Data Export

2 Junio 2024 at 02:00

There’s a good few options for exporting data out of FPGAs, like Ethernet, USB2, or USB3. Many FPGAs have a HDMI (or rather, sparkling DVI) port as well, and [Steve Markgraf] brings us the hsdaoh project — High-Speed Data Acquisition Over HDMI, using USB3 capture cards based on the Macrosilicon MS2130 chipset to get the data from the FPGA right to your PC.

Current FPGA-side implementation is designed for Sipeed Tang chips and the GOWIN toolchain, but it should be portable to an open-source toolchain in the future. Make sure you’re using a USB3 capture card with a MS2130 chipset, load the test code into your FPGA, run the userspace capture side, and you’re ready to add this interface to your FPGA project! It’s well worth it, too – during testing, [Steve] has got data transfer speeds up to 180 MB/s, without the USB3 complexity.

As a test, [Steve] shows us an RX-only SDR project using this interface, with respectable amounts of bandwidth. The presentation goes a fair bit into the low-level details of the protocol, from HDMI fundamentals, to manipulating the MS2130 registers in a way that disables all video conversion; do watch the recording, or at least skim the slides! Oh, and if you don’t own a capture card yet, you really should, as it makes for a wonderful Raspberry Pi hacking companion in times of need.

Quick & Capable WiFi For Your Nice-Power Supply

1 Junio 2024 at 02:00
Photo of a Nice-Power supply

Rejoice, those of us who have purchased a Nice-Power lab PSU from an Eastern source. Yes, the name might sound like a re-brand of a generic product, maybe you will even see this exact PSU on a shelf at a physical store near you, under a more local brand name and with a fair markup. Nevermind the circumstances, the most important part is that [Georgi Dobrishinov] found a way to add an ESP8266 to the PSU by tapping its internal UART control interface, and wrote a web UI for all your Internet-of-Lab-PSUs needs, called the PowerLinkESP project.

All you need is a Wemos D1 development board, or any other ESP8266 board that has UART pins exposed and handles 5 V input. [Georgi] brings everything else, from pictures showing you where to plug it in and where to tap 5 V, to extensive instructions on how to compile and upload the code, using just the Arduino IDE. Oh, and he tops it off with STLs for a 3D printed case, lest your Wemos D1 board flop around inside.

With [Georgi]’s software, you can monitor your PSU with interactive charts for all readings, export charts in both PNG and CSV, and access a good few features. Your ESP8266’s network uplink is also highly configurable, from an STA mode for a static lab config, to an AP mode for any on-the-go monitoring from your phone, and it even switches between them automatically! The firmware makes your PSU all that more practical, to the point that if you’re about to build an interface for your PSU, you should pay attention to [Georgi]’s work.

Lab PSUs with WiFi integration are worth looking into, just check out our review of this one; smart features are so nice to have, we hackers straight up rewrite PSU firmware to get there if we have to. Oh, and if you ever feel like standardizing your work so that it can interface to a whole world of measurement equipment, look no further than SCPI, something that’s easier to add to your project than you might expect, even with as little as Python and a Pi.

Locate Faults With the Leakseeker-89R

Por: Lewin Day
24 Mayo 2024 at 08:00

Have you ever needed to hunt down a short circuit, but you’ve had no idea where it is or how it’s happening? As it turns out, there are tools to help in that regard. Enter the Leakseeker-89R.

The device is able to help hunt down short circuits that measure anywhere from 0 to 300 ohms. The device is typically used with two leads on a given pair of traces, and it has a display made up of red, yellow and green LEDs. As the leads are moved closer or farther from the short circuit, the display changes to indicate if you’re getting hotter or colder. There’s also a third lead that can be used to allow testing under more challenging conditions when there is a large capacitance in-circuit with the traces you’re testing.

Fundamentally, it’s basically a very accurate resistance meter, finely honed for the purpose of hunting down short circuits. We’ve featured similar tools before. They can be of great use for troubleshooting. Meanwhile, if you’re building your own test tools in your home lab, don’t hesitate to let us know! We’re always dying for hot tips on the best DIY lab equipment for saving time, frustration, and money.

Is This The World’s Smallest Multichannel Voltmeter?

Por: Jenny List
23 Mayo 2024 at 02:00

The instrument which probably the greatest number of Hackaday readers own is likely to be the humble digital multimeter. They’re cheap and useful, but they’re single-channel, and difficult to incorporate into a breadboard project. If you’ve ever been vexed by these limitations then [Alun Morris] has just the project for you, in the world’s smallest auto-ranging multichannel voltmeter. It’s a meter on a tiny PCB with a little OLED display, and as its name suggests, it can keep an eye on several voltages for you.

At its heart is an ATtiny1614 microcontroller on a custom PCB, but for us the part we most like lies not in that but in the prototype version made on a piece of protoboard. There’s considerable soldering skill in bending surface mount components to your will on this material, and though these aren’t quite the smallest parts it’s still something that must have required some work under the magnifier.

All of the code and hardware details can be found in the GitHub repository, and for your viewing pleasure there’s a video showing it in action which we’ve placed below.

Hands On: AD409-Max Microscope

22 Mayo 2024 at 14:00

It used to be that only the most well-equipped home electronics lab had a microscope. However, with SMD parts getting smaller and smaller, some kind of microscope is almost a necessity.

Luckily, you can get USB microscopes for a song now. If you’re willing to spend a little more, you can get even get microscopes that have little LCD screens. However, there are some problems with the cheaper end of these microscopes.

Many of them have small and wobbly stands that aren’t very practical. Some don’t leave you much room to get a soldering iron in between the lens and the part. Worse still, many cheap microscopes have trouble staying still when you have to push buttons or otherwise make adjustments to the device.

It seems like every time a new generation of microscopes aimed at the electronics market arrives on the scene, many of the earlier flaws get taken care of. That’s certainly the case with the Andonstar AD409-Max.

Sum of its Parts

While the microscope looks a lot like many other Andonstar microscopes and, indeed, a lot of similar devices, you’ll immediately notice the work area under the microscope is huge and covered with a silicone work mat. We’ve put together a short video about the microscope that you can find bellow,  followed by the promotional video from Andonstar themselves. That video will happily point out the positive things. Of course, there are a few negatives.

An RP2040 PCB under moderate magnification

As mentioned in our video, the microscope is built solid and works very well. However, you can’t help but feel it is a hodgepodge of separate parts. The lights, for example, have their own switch. So does the endoscope. The camera itself has a WiFi hotspot (it won’t connect to your network, however). But when you load the phone app to download pictures and videos, you realize that the microscope thinks it’s a dashcam. The endoscope, with its little focus knob at the back, also seems like something of an afterthought.

These disparate parts lead to having a lot of wires. Of course you can easily 3D print some wire management clips or even use some zip ties to do it yourself. But the whole package would be a bit more impressive if the integration was better.

There are two mount points on the lens, one near each end of the lens body. We know some people like to mount at the bottom to get extra working distance, but you don’t really need to do that here. That mount is actually made for a ring light if you want to add one. The microscope might not be as stable as it will be when you use the mount closer to the electronics. However, do use one of the mounts. If you screw the ring in the middle of the lens body, you won’t be able to turn the lens to focus.

The Good News

This isn’t the end of the world, though. The images look great, and there is a ton of room between the lens and the work surface. The video mentions “nearly two feet” of room. In retrospect, it is closer to 18 inches, depending on how much magnification you want.

A ruler can help determine scale.

Still, that’s plenty of space to work on things. What’s more is that, unlike some microscopes, there is a filter protecting the lens from solder fumes and heat. That and the silicone mat make it clear the microscope was made for soldering.

The lights are very bright. In fact, if you get what you want out of the light, it becomes very difficult to see. Unlike a ring light, you can adjust the gooseneck lamps to get just the right angle on whatever you need to see.

The microscope is well-packed and has a reasonable manual that seems mostly correct. There are several attachments for the endoscope, ranging from a short plastic tube to a little mirror for looking under things. If the screen is too small, you can always connect an HDMI monitor. All the required cables come in the box along with a USB power adapter.

Putting it to Work

There are less expensive alternatives out there. You could, of course, add a larger base to a cheaper unit. You may not really need the endoscope, the helping hands, and the tool holder. But if you don’t mind the roughly $450 price tag, this is a very serviceable soldering and inspection microscope.

Most of the issues are minor, like the cable management. For another example, despite the manual saying you can save default settings, it doesn’t seem to work. It would be nice if you could hot-swap the memory card, but you can’t. WiFi is a nice thought, but having to disconnect from your normal WiFi to connect to the microscope isn’t that convenient.

If only you could use this microscope for the Hackaday SMD Challenge!

But for the main features, it works well. Sure, some people really like a binocular microscope. They, like anything else, have plusses and minuses, too. Do you have a favorite microscope or other magnifying device for soldering? Or are you lucky enough to have eagle-eye vision? If you do, just wait… you’ll see. Parts are getting smaller every year and your eyes seem to get worse every year, too.

The video below shows a little bit of soldering of the SMD challenge board that we use every year at Supercon. Having a microscope is, of course, cheating, but at least we didn’t use a nice soldering iron just to be a little fair to everyone who’s had to use our terrible setup in the past.

You could mount a commercial ring light on the lower lens mount, or why not roll your own? You might not need as many upgrades for this rig as you would for a cheaper microscope.

Flexures Keep This Printed Displacement Sensor In Line

18 Mayo 2024 at 11:00

When the job at hand is measuring something with micron-range precision, thoughts generally turn to a tool with a Mitutoyo or Starrett nameplate. But with a clever design and a little electronics know-how, it turns out you can 3D print a displacement sensor for measuring in the micron range for only about $10.

While the tool that [BubsBuilds] came up with isn’t as compact as a dial indicator and probably won’t win any industrial design awards, that doesn’t detract from its usefulness. And unlike a dial indicator — at least the analog type — this sensor outputs an easily digitized signal. That comes courtesy of a simple opto-interrupter sensor, which measures the position of a fine blade within its field of view. The blade is attached to a flexure that constrains its movement to a single plane; the other end of the flexure has a steel ball acting as a stylus. In use, any displacement of the stylus results in more or less light being received by the phototransistor in the opto-interrupter; the greater the deflection, the less light and the lower the current through the transistor. In addition to the sensor itself, [Bub] printed a calibration jig that allows precision gauge blocks or simple feeler gauges to be inserted in front of the stylus. The voltage across the emitter resistor for these known displacements is then used to create a calibration curve.

[Bub] says he’s getting 5-micron repeatability with careful calibration and multiple measurements of each gauge block, which seems pretty impressive to us. If you don’t need the digital output, this compliant mechanism dial indicator might be helpful too.

Thanks to [Bub]’s friend [Ethan] for the tip.

Big Server Fan Becomes Fume Extractor

Por: Lewin Day
16 Mayo 2024 at 20:00

[Anthony Kouttron] wanted a fume extractor for his personal electronics lab, but he didn’t like the look of the cheap off-the-shelf units that he found. Ultimately, he figured it couldn’t be that hard to build own portable fume extractor instead.

The build is based around a mighty 110-watt centrifugal fan from an IBM server that’s rated at approximately 500 CFM. It’s a hefty unit, and it should be, given that it retails at over $200 on DigiKey. [Anthony] paired this fan with off-the-shelf HEPA and activated carbon filters. These are readily available from a variety of retailers. He didn’t want to DIY that part of the build, as the filter selection is critical to ensuring the unit actually captures the bad stuff in the air. He ended up building a custom power supply for the 12-volt fan, allowing it to run from common drill batteries for practicality’s sake.

Few of us have need for such a beefy fume extractor on the regular. Indeed, many hobbyists choose to ignore the risk from soldering or 3D printing fumes. Still, for those that want a beefy fume extractor they can build themselves, it might be worth looking over [Anthony]’s initial work.

We’ve seen some other great DIY fume extractors before, too. Even those that use drill batteries! If you’ve been cooking up your own solution, don’t hesitate to drop us a line!

Adaptive Chef’s Knife Provides Better Leverage

16 Mayo 2024 at 08:00

[Colleen] struggled with using a chef’s knife to cut a variety of foods while suffering from arthritis in her wrist and hand. There are knives aimed at people with special needs, but nothing suitable for serious work like [Colleen]’s professional duties in a commercial kitchen.

As a result, the IATP (Illinois Assistive Technology Program) created the Adaptive Chef’s Knife. Unlike existing offerings, it has a high-quality blade and is ergonomically designed so that the user can leverage their forearm while maintaining control.

The handle is durable, stands up to commercial kitchen use, and is molded to the same standards as off-the-shelf knife handles. That means it’s cast from FDA-approved materials and has a clean, non-porous surface. The pattern visible in the handle is a 3D printed “skeleton” over which resin is molded.

Interested? The IATP Maker Program makes assistive devices available to Illinois residents free of charge (though donations in suggested amounts are encouraged for those who can pay) but the plans and directions are freely available to anyone who wishes to roll their own.

Assistive technology doesn’t need to be over-engineered or frankly even maximally efficient in how it addresses a problem. Small changes can be all that’s needed to give people meaningful control over the things in their lives in a healthy way. Some great examples are are this magnetic spoon holder, or simple printed additions to IKEA furnishings.

JTAG Hacking An SSD With A Pi: A Primer

12 Mayo 2024 at 14:00
Pi with the PiFEX shield on the right, the SSD under test on the left with testpoints held by a jumper clip, jumper wires connecting the two together

[Matthew “wrongbaud” Alt] is well known around these parts for his hardware hacking and reverse-engineering lessons, and today he’s bringing us a JTAG hacking primer that demoes some cool new hardware — the PiFEX (Pi Interface Explorer). Ever wondered about those testpoint arrays on mSATA and M.2 SSDs? This write-up lays bare the secrets of such an SSD, using a Pi 4, PiFEX, OpenOCD and a good few open-source tools for JTAG probing that you can easily use yourself.

The PiFEX hat gives you level-shifted bidirectional GPIO connectors for UART, SPI, I2C, JTAG, SWD and potentially way more, an OLED screen to show any debugging information you might need, and even a logic analyzer header so that you can check up on your reverse-engineering progress.

The suggested software workflow pulls no punches either, proposing ease-of-use features like USB-Ethernet gadget mode and Jupyter notebooks. [wrongbaud] shows us how to find JTAG among the dozen testpads left on the SSD, get the SSD single-stepping through code, and dump some of its memory space as a test. Full of tricks of the trade like reverse-engineering devices on a sheet of paper you can leave markings on, this write-up gives you a solid background in JTAG hacking, even if you only have a Pi and an old SSD.

So how can you get your hands on one? [wrongbaud] says the plan is to open source both the PiFEX hardware and software in the near future. Until until then, it looks like at least the hardware it wouldn’t be too hard to re-implement it yourself if you wanted to get the hang of reverse engineering with the Raspberry Pi.

[Matthew “wrongbaud” Alt] is a good friend of Hackaday community. He’s stopped by to host a reverse engineering Hack Chat, and ran a HackadayU class on Ghidra. His reverse-engineering journeys are always an informative read, from using arcade machines as a Linux hacking primer, to hacking a cryptocurrency wallet through glitching attacks.

Tweeze Your Way To Soldering Success!

Por: Jenny List
12 Mayo 2024 at 11:00

Soldering, for those of us who spend a lot of time at an electronics bench, is just one of those skills we have, in the way that a blacksmith can weld or a tailor can cut clothing. We have an uncommon skill with hot metal and can manipulate the tiniest of parts, and incidentally our chopstick skills aren’t that bad as a consequence, either.

But even the best with a soldering iron can find useful tips from an expert, and that’s where [Mr SolderFix] comes in. His channel is chock-full of soldering advice, and in his latest video he takes a look at tweezers. They’re a part of the solderer’s standard kit and we all have several pairs, but it’s fair to say that we don’t always have the right pair to hand.

It was refreshing to hear him confirm that a good pair of tweezers, once a certain quality threshold has been met, need not necessarily be the most expensive set. We’ve certainly seen expensive tweezers with suspiciously bendy ends, and have found random AliExpress purchases which have stood the test of time. He also makes the point about which situations a set of tweezers with serrated heads might be more useful, and he demonstrates with a crystal oscillator.

As with photography though, we’d observe that sometimes the best set of tweezers to rectify a mishap are the ones in your hand. If you’re interested in more from [Mr SolderFix], we’ve featured his work more than once in the past. When he showed us how to lift SMD pins, for example.

Introducing the Swiss Army… Tool?

9 Mayo 2024 at 23:00
A pile of red Swiss Army knives, probably collected by TSA.

You’ve probably used one for everything from opening packages to stripping wires in a pinch (because you know better than to use your teeth). We’re talking about the blade of the iconic Swiss Army knife. And while there are many different models out there, they all feature at least one knife among their utensils. Until now.

Citing pressure due to the increase in worldwide knife violence, the company announced that they’ll be releasing a new range of tools without blades. Carl Elsner, fourth-generation CEO of Swiss Army knife maker Victorinox, is also concerned about increasing regulations surrounding knives at sporting events and other activities. And he has a point: according to the UN’s Global Study on Homicide 2023 (PDF), 30% of European homicides were committed with some type of sharp object.

In an interview with The Guardian, Elsner spoke of creating more specialized tools, such as one for cyclists, who don’t necessarily need a blade. He also mentioned that Victorinox have a tool specifically for golfers, but we’d like to point out that it features, among other things, a knife.

It’s going to be a long time before people stop assuming that the skinny red thing in your pocket contains a knife, especially at the airport. What TSA agent is going to take the time to check out your tool? They’re going to chuck it in the bucket with the rest of them. Would you consider buying a blade-less multi-tool? Let us know in the comments.

Don’t have much need for a knife? Here’s a bench tool that has it all.

(Main and thumbnail photos via Unsplash)

Tiny Prisms Let You See What Lies Beneath a BGA Chip

1 Mayo 2024 at 20:00

Compared to through-hole construction, inspecting SMD construction is a whole other game. Things you thought were small before are almost invisible now, and making sure solder got where it’s supposed to go can be a real chore. Add some ball grid array (BGA) chips into the mix, where the solder joints are not visible by design, and inspection is more a leap of faith than objective proof of results.

How it works.

Unless, of course, you put the power of optics to work, as [Petteri Aimonen] does with this clever BGA inspection tool. It relies on a pair of tiny prisms to bounce light under one side of a BGA chip and back up the other. The prisms are made from thin sheets of acrylic; [Petteri] didn’t have any 1-mm acrylic sheet on hand, so he harvested material from a razor blade package. The edge of each piece was ground to a 45-degree angle and polished with successively finer grits until the surfaces were highly reflective. One prism was affixed to a small scrap of PCB with eleven SMD LEDs in a row, forming a light pipe that turns the light through 90 degrees. The light source is held along one edge of a BGA, shining light underneath to the other prism, bouncing light through the forest of solder balls and back toward the observer.

The results aren’t exactly crystal clear, which is understandable given the expedient nature of the materials and construction employed. But it’s certainly more than enough to see any gross problems lying below a BGA, like shorts or insufficiently melted solder. [Petteri] reports that flux can be a problem, too, as excess of the stuff can crystalize between pads under the BGA and obstruct the light. A little extra cleaning should help in such cases.

Haven’t tackled a BGA job yet? You might want to get up to speed on that.

The Cheapest USB Blaster Ever, Thanks To CH552

30 Abril 2024 at 20:00
A render of the USB Blaster, showing all the major parts

Here’s a CH552G-based USB Blaster project from [nickchen] in case you needed more CH552G in your life, which you absolutely do. It gives you the expected IDC-10 header ready for JTAG, AS, and PS modes. What’s cool, it fits into the plastic shell of a typical USB Blaster, too!

The PCB is flexible enough, and has all the features you’d expect – a fully-featured side-mounted IDC-10 header, two LEDs, a button for CH552 programming mode, and even a UART header inside the case. There’s an option to add level shifter buffers, too – but you don’t have to populate them if you don’t want to do that for whatever reason! The Hackaday.io page outlines all the features you are getting, though you might have to ask your browser to translate from Chinese.

Sadly, there’s no firmware or PCB sources – just schematics, .hex, BOM, and Gerber .zip, so you can’t fix firmware bugs, or add the missing USB-C pulldowns. Nevertheless, it’s a cool project and having the PCB for it is lovely, because you never know when you might want to poke at a FPGA on a short notice. Which is to say, it’s yet another CH552 PCB you ought to put in your PCB fab’s shopping cart! This is not the only CH552G-based programming dongle that we’ve covered – here’s a recent Arduino programmer that does debugWire, and here’s like a dozen more different CH552G boards, programmers and otherwise.

This Is How a Pen Changed the World

29 Abril 2024 at 23:00
A render of a BiC Cristal ballpoint pen showing the innards.

Look around you. Chances are, there’s a BiC Cristal ballpoint pen among your odds and ends. Since 1950, it has far outsold the Rubik’s Cube and even the iPhone, and yet, it’s one of the most unsung and overlooked pieces of technology ever invented. And weirdly, it hasn’t had the honor of trademark erosion like Xerox or Kleenex. When you ‘flick a Bic’, you’re using a lighter.

It’s probably hard to imagine writing with a feather and a bottle of ink, but that’s what writing was limited to for hundreds of years. When fountain pens first came along, they were revolutionary, albeit expensive and leaky. In 1900, the world literacy rate stood around 20%, and exorbitantly-priced, unreliable utensils weren’t helping.

Close-up, cutaway render of a leaking ballpoint pen. In 1888, American inventor John Loud created the first ballpoint pen. It worked well on leather and wood and the like, but absolutely shredded paper, making it almost useless.

One problem was that while the ball worked better than a nib, it had to be an absolutely perfect fit, or ink would either get stuck or leak out everywhere. Then along came László Bíró, who turned instead to the ink to solve the problems of the ballpoint.

Bíró’s ink was oil-based, and sat on top of the paper rather than seeping through the fibers. While gravity and pen angle had been a problem in previous designs, his ink induced capillary action in the pen, allowing it to write reliably from most angles. You’d think this is where the story ends, but no. Bíró charged quite a bit for his pens, which didn’t help the whole world literacy thing.

French businessman Marcel Bich became interested in Bíró’s creation and bought the patent rights for $2 million ($26M in 2024). This is where things get interesting, and when the ballpoint pen becomes incredibly cheap and ubiquitous. In addition to thicker ink, the secret is in precision-machined steel balls, which Marcel Bich was able to manufacture using Swiss watchmaking machinery. When released in 1950, the Bic Cristal cost just $2. Since this vital instrument has continued to be so affordable, world literacy is at 90% today.

When we wrote about the Cristal, we did our best to capture the essence of what about the pen makes continuous, dependable ink transmission possible, but the video below goes much further, with extremely detailed 3D models.

Thanks to both [George Graves] and [Stephen Walters] for the tip!

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