We’re used to those high voltage projects which use a self-oscillating transformer circuit with a TV flyback winding, and we have even at times railed against them for their inefficiency compared to a real flyback circuit using the same parts. But what happens if the same idea is used to create a low voltage instead of a high one? [D. Creative] has a soldering gun project doing just this, making a low voltage at a very high current.

The video of the project is below the break, and while electrically it’s nothing unexpected, we’re taken by the quality of the build. All the parts come from scrap electronics, the main transformer is three ferrite cores with a piece of copper busbar as the secondary. The circuitry is built dead bug style, and it’s housed in a gun-style case made by hand from sheet Perspex. It takes 12 volt power from a laptop power supply, and feeds it to the oscillator which is perched up at the back of the device. The transformer fits in the “barrel”, and a pair of large capacitors fit in the handle. We expect it to get hot, but the duty cycle on these devices in use is probably low enough to keep it from melting.

We like anything that uses scrap parts to make something useful, and we’re particularly taken with the casing of this one. It looks as though the parts come from old switch mode power supplies, something we’ve been known to rob ourselves.

For a lot of us, soldering just seems to come naturally. But if we’re being honest, none of us was born with a soldering iron in our hand — ouch! — and if we’re good at soldering now, it’s only thanks to good habits and long practice. But what if you’re a company that lives and dies by the quality of the solder joints your employees produce? How do you get them to embrace the dark art of soldering?

If you’re Tektronix in the late 1970s and early 1980s, the answer is simple: make in-depth training videos that teach people to solder the Tek way. The first video below, from 1977, is aimed at workers on the assembly line and as such concentrates mainly on the practical aspects of making solid solder joints on PCBs and mainly with through-hole components. The video does have a bit of theory on soldering chemistry and the difference between eutectic alloys and other tin-lead mixes, as well as a little about the proper use of silver-bearing solders. But most of the time is spent discussing the primary tool of the trade: the iron. Even though the film is dated and looks like a multi-generation dupe from VHS, it still has a lot of valuable tips; we’ve been soldering for decades and somehow never realized that cleaning a tip on a wet sponge is so effective because the sudden temperature change helps release oxides and burned flux. The more you know.

The second video below is aimed more at the Tek repair and rework technicians. It reiterates a lot of the material from the first video, but then veers off into repair-specific topics, like effective desoldering. Pro tip: Don’t use the “Heat and Shake” method of desoldering, and wear those safety glasses. There’s also a lot of detail on how to avoid damaging the PCB during repairs, and how to fix them if you do manage to lift a trace. They put a fair amount of emphasis on the importance of making repairs look good, especially with bodge wires, which should be placed on the back of the board so they’re not so obvious. It makes sense; Tek boards from the era are works of art, and you don’t want to mess with that.