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A Vintage AC Bridge Teardown

Por: Jenny List
30 Junio 2024 at 17:00

If you ever encounter a British engineer of a certain age, the chances are that even if they use a modern DMM they’ll have a big boxy multimeter in their possession. This is the famous Avo 8, in its day the analogue multimeter to have. Of course it wasn’t the only AVO product, and [Thomas Scherrer OZ2CPU] is here with another black box sporting an AVO logo. This one’s an AC bridge, one of a series of models manufactured from the 1930s through to the late 1940s, and he treats us to a teardown and restoration of it.

Most readers will probably be familiar with the operation of a DC Wheatstone Bridge in which two resistances can be compared, and an AC bridge is the same idea but using an AC source. A component under test is attached to one set of terminals while one with a known value is put on the other, and the device can then be adjusted for a minimum reading on its meter to achieve a state of balance. The amount by which it is adjusted can then be used as a measure of the difference between the two parts, and thus the value of an unknown part can be deduced.

In the case of this AVO the AC is the 50Hz (remembering that this is a British instrument) mains frequency, and the reading from the bridge is taken via a single tube amplifier to a rectifier circuit and the meter. Inside it’s a treasure trove of vintage parts with an electrolytic capacitor that looks as though it might not be original, with a selenium rectifier and a copper oxide signal diode in particular catching our eye. This last part is responsible for some reading anomalies, but after cleaning and lubricating all the switches and bringing up the voltage gently, he’s rewarded with a working bridge. You can see the whole story in the video below the break.

Test equipment from this era is huge, so perhaps not all of you have the space for something like this. Some of us have been known to own other AVO products though.

Build Your Own Core Rope Memory Module?

24 Junio 2024 at 17:00

[Luizão] wanted to create some hardware to honour the memory of the technology used to put man on the moon and chose the literal core of the project, that of the hardware used to store the software that provided the guidance. We’re talking about the magnetic core rope memory used in the Colossus and Luminary guidance computers. [Luizão] didn’t go totally all out and make a direct copy but instead produced a scaled-down but supersized demo board with just eight cores, each with twelve addressable lines, producing a memory with 96 bits.

The components chosen are all big honking through-hole parts, reminiscent of those available at the time, nicely laid out in an educational context. You could easily show someone how to re-code the memory with only a screwdriver to hand; no microscope is required for this memory. The board was designed in EasyEDA, and is about as simple as possible. Being an AC system, this operates in a continuous wave fashion rather than a pulsed operation mode, as a practical memory would. A clock input drives a large buffer transistor, which pushes current through one of the address wires via a 12-way rotary switch. The cores then act as transformers. If the address wire passes through the core, the signal is passed to the secondary coil, which feeds a simple rectifying amplifier and lights the corresponding LED. Eight such circuits operate in parallel, one per bit. Extending this would be easy.

Obviously, we’ve covered the Apollo program a fair bit. Here’s a fun tale about recovering the guidance software from the real hardware. Like always, the various space programs create new technologies that we mere mortals get to use, such as an auto-dialling telephone.

(video in Brazilian Portuguese)

Magic Cane is the Secret Behind Lightsaber

17 Junio 2024 at 11:00

Everyone has a lightsaber or two lying around the house, but not everyone has a lightsaber that extends and retracts automatically. And that’s because, in the real world, it’s not an easy design challenge. [HeroTech]’s solution for the mechanism is simple and relies on an old magician’s trick: the appearing cane. (Video, embedded below.)

An appearing cane is a tightly coiled up spring steel sheet that springs, violently, to its full length when a pin is released, but they can’t retract while the audience is looking. This is fine for magic tricks, but a lightsaber has to be able to turn off again. Here, an LED strip does double duty as source of glow but also as the cable that extends and retracts the appearing cane spring. A motor and spool to wind up the LED strip takes care of the rest.

There are still a number of to-dos in this early stage prototype, and the one mentioned in the video is a tall order. Since the strip doesn’t illuminate out the sides, the lightsaber has two good viewing angles, and two bad ones. The plan is to rotate the LED strip quickly inside the sheath: an approach that was oddly enough used in the original movie prop, as demonstrated in this documentary. Doing this reliably in an already packed handle is going to be a challenge.

If you’re thinking you’ve seen a magic-cane lightsaber before, well, maybe you saw this video. And if you want a light saber with real lasers, check out this build that brings its own fog machine. Take that, Darth Vader!

A LEGO Orrery

10 Junio 2024 at 02:00

We aren’t sure how accurate you can get with LEGO, but a building block orrery looks cool, if nothing else. [Marian42] saw one done a few years ago and decided to build a version with a different mechanism. At first, the plan was to use some 3D printed fixtures, but the final product is made entirely from LEGO bricks. Very impressive. The video below shows that it has been complete for awhile, but the write-up that goes into great detail has only just arrived and it was worth the wait.

This is one of those things that seems simple if you don’t think too hard about it. However, when you sit down to actually do it, there are a number of challenges. For one thing, the Earth tilts at 23.5 degrees, and as the planet rotates, the tilt stays in the same direction, making it tricky to model mechanically.

The moon also has a 5.15 degree inclination, but since that’s hard to notice at this scale, the LEGO orrery exaggerates it. So, the Moon’s track has its own set of design problems. The whole thing has to rotate on a concentric shaft, which is also tricky to get right with kids’ building blocks.

Compared to the last orrery we saw, this one is huge. We’ve always been partial to ones that you have to look up to.

Baffle the Normies with This Binary Thermometer

8 Junio 2024 at 11:00

We think it’s OK to admit that when someone puts a binary display on a project, it’s just a thinly veiled excuse to get more blinkenlights into the world. That and it’s a way to flex a little on the normies; you’ve gone pretty far down the tech rabbit hole to quickly decipher something like this binary-display thermometer, after all.

Don’t get us wrong, we think those are both perfectly valid reasons for going binary. And all things considered, a binary display for a thermometer like [Clovis Fritzen]’s is much simpler to decode than, say, a clock. Plus, it seems a bit that this build was undertaken at least partially as an exercise in Charlieplexing, which [Clovis] uses to drive the six-bit LED display using only three lines of GPIO from the Digispark ATtiny85 board running the show.

The temperature sensor is a DHT11, whose output is read by the microcontroller before being converted to binary and sent to the six-bit display. The 64-degree range is perfect for displaying the full range of temperatures most of us would consider normal, although we’d find 63°C a touch torrid so maybe there’s a little too much resolution on the upper end of the scale. Then again, switching to Fahrenheit would shift it toward the hypothermia end of the scale, which isn’t helpful. And you can just forget about Kelvin.

Linamp, the IRL Winamp

7 Junio 2024 at 05:00

Anyone who first experienced music on computers using Winamp probably shares a memory of seeing that classic UI for the first time. Everything about it was a step ahead of the clunky, chunky interfaces we were used to, and even though it was supposed to be unobtrusive, it was hard to tear your eyes off that silky-smooth spectrum analyzer bouncing out your favorite MP3s.

Recapturing a little of the Winamp magic is the goal of Linamp, an physical version of the classic media player. It reproduces the Winamp UI on a touchscreen LCD with a wide aspect ratio that almost perfectly matches the original layout. Behind the display is a Raspberry Pi 4 with a 32 GB SD card, with all the important connections brought out to a board on the back of the case. The case itself is a treat, as it borrows design elements from another bit of retro gear, the mini-rack audio systems that graced many a bookshelf in the 1980s — and powered many high school parties too, if memory serves.

To recreate the case, [Rodmg] designed a sheet metal case and had it custom-made from anodized aluminum by PCBWay. He also printed a bezel for the display that looks very similar to the Winamp window border, complete with control icons. Where the build really shines, though, is with the work [Rodmg] put into the software. He matched the original Winamp UI very closely, both in terms of layout and performance. The pains he went to to get the spectrum analyzer working, including a deep dive into FFT, are impressive.

The results speak for themselves on this one, and hats off to [Rodmg] for the effort and the ride on the nostalgia train. We don’t know if the recent announcement of Winamp’s impending open-sourcing will have much impact on this project, but it might result in a flood of new Winamp builds.

Old Knobs with a Cast of Thousands

5 Junio 2024 at 20:00

You have an old radio — in the case of [The Radio Mechanic], a Stromberg Carlson — and it needs new knobs. What do you do? You can’t very well pop down to the local store and find any knobs anymore. Even if you are lucky enough to be around an electronics store, they aren’t going to have knobs to do justice to an antique radio. You could 3D print them, of course, but there are a number of issues with transferring the old knob to a CAD file for printing. So [The Radio Mechanic] decided to cast them instead.

He printed some fixtures to help with the molding using two-part molding silicone. He mounted the knob on a shaft in a jig, filled the jig with silicone, and lowered the knob into the mix. The next day, he had a good-looking mold.

The next step, of course, is to cast with resin. Admittedly 3D printing would have been faster, but would not have as nice a surface finish. The epoxy resin is clear, but he was hopeful that some caramel pigment would match the original knob color. Spoiler alert: it didn’t. The resulting knob looked translucent, like a root beer barrel candy, rather than the brown sugar color of the original knob.

The knob needed a spring insert to hold the shaft, so he repurposed some from a different kind of radio. Overall, this is the kind of thing we always think we are going to do when we need something and then we rarely follow through. Then again, we rarely have the patience to wait as long as these two knobs took to make.

Of course, a casting guerrilla doesn’t have to make just knobs. You can even add metal powders to do cold metal casting.

VFD Tube Calculator Shows off Wide Array of Skills

Por: Tom Nardi
4 Junio 2024 at 23:00

With all the tools and services available to us these days, it’s hard to narrow down a set of skills that the modern hacker or maker should have. Sure, soldering is a pretty safe bet, and most projects now require at least a little bit of code. But the ability to design 3D printable parts has also become increasingly important, and you could argue that knowledge of PCB design and production is getting up there as well. With home laser cutters on the rise, a little 2D CAD wouldn’t hurt either. So on, and so on.

If you ever wanted an example of the multitude of skills that can go into a modern hardware project, take a look at this gorgeous Vacuum Fluorescent Display (VFD) tube calculator built by [oskar2517]. As fantastic as the final product is, we were particularly impressed with everything it took to get this one over the finish line.

A .7 mm walnut veneer covers the pieced together plywood frame.

It’s got it all: 3D printed parts, a laser cut wooden frame, a custom PCB, and even a bit of old school woodworking. To top it all off, the whole thing has been meticulously documented.

But what’s perhaps most impressive here is that [oskar2517] was approaching most of these techniques for the first time. They had never before worked with IV-12 tubes, designed an enclosure in 3D, had parts laser cut, applied wood veneer, or designed a custom PCB. They did have solid experience writing code in C at least, which did make developing the Arduino firmware a bit easier.

Although they might look outwardly similar, VFD tubes like the IV-12 are easier to work with than Nixie tubes thanks to their lower operating voltage. That said, a look through our archives shows that projects using Nixies outnumber VFD tubes by nearly four to one, so there’s no shortage of folks willing to take on the extra effort for that sweet warm glow.

A Human-Sized Strowger Telephone Exchange

Por: Jenny List
4 Junio 2024 at 05:00

A large hacker camp such as EMF 2024 always brings unexpected delights, and one of those could be found in the Null Sector cyberpunk zone: a fully functional Strowger mechanical telephone exchange. Better still, this wasn’t the huge array of racks we’ve come to expect from a mechanical exchange, but a single human-sized unit, maybe on a similar scale to a large refrigerator. [LBPK]’s PAX, or Private Automatic Exchange, is a private telephone network, 1950s style.

It stood at the back of the container, with a row of four telephones in front of it. We particularly liked the angular “Trimphone”, the height of 1960s and 70s chic. You could dial the other phones in the network with a two digit number, and watch the exchange clicking in the background as you did so. Some of the sounds weren’t quite the same as the full-sized equivalents, with the various tones being replaced by vibrating reeds.

This exchange has an interesting history, being built in 1956 by “Automatic Telephone & Electric” for the Midlands Electricity Board, power generator for much of central England, where it served its commercial life. On decommissioning it went to the Ffestiniog narrow gauge railway, in Wales. He was lucky enough to learn of its existence when the Ffestiniog had no further use for it, and snapped it up.

We have to admit, we want one of these, however he makes clear that it’s an unwieldy machine that requires quite some attention so a Hackaday mechanical exchange will have to remain a dream for now.

Why Your Old Phone Sounded The Way It Did

Por: Jenny List
2 Junio 2024 at 08:00

The mobile phone may be sweeping away the traditional wired phone, but that doesn’t change the fascinating history and technology of the older device. At [This Museum Is Not Obsolete] they have a fully functional mechanical telephone exchange as one of their exhibits, and they’ve published a video examining the various sounds it’s capable of making.

When a voice synthesiser was the stuff of science fiction, exchange status couldn’t be communicated by anything but a set of different tones. If you’ve ever encountered a mechanical exchange you’ll recognise the harsh-sounding low-frequency dial tone, and the various sets of beeps denoting different call status. These were produced with a set of oscillators being switched in and out by shaped cams, and the bank of these on their exchange is most of the subject of this video. The common ones such as the engaged tone and the dial tone are explained, but also some we’d never heard such as the one signifying the exchange as out of capacity.

We may never own a mechanical exchange of our own, but we’re glad that someone does and is sharing it with us. You can see the video below the break.

 

A Super-Size Functional Tribute To An Ultrasonic Sensor

1 Junio 2024 at 08:00
The end result of the build, a supersized ultrasonic sensor, held in a person's hands

Sometimes, it’s time to shut down the oscilloscope, and break out the cardboard and paints. If you’re wondering what for, well, here’s a reminder of an Instructable from [CrazyScience], that brings us back to cardboard crafts days. They rebuild one of the most iconic components for an electronics tinkering beginner — an ultrasonic distance sensor, and what’s fun is, it stays fully functional after the rebuild!

This project is as straightforward as it gets, describing all the steps in great detail, and you can complete it with just a hot glue gun and soldering iron. With materials being simple cardboard, aluminum foil, popsicle sticks, some mesh, and a single ultrasonic sensor for harvesting the transmitter and receiver out of, this is the kind of project you could easily complete with your kids on a rainy day.

Now, the venerable ultrasonic sensor joins the gallery of classics given a size change treatment, like the 555 timer we’ve seen two different takes on, or perhaps that one Arduino Uno. Unlike these three, this project’s cardboard skeleton means it’s all that simpler to build your own, what’s with all the shipping boxes we accumulate.

Tiny Orrery Is a Watchmaker’s Tour de Force

30 Mayo 2024 at 08:00

Six tiny gears, a few fancy pins, and some clever casting are what it takes to build this tiny orrery. And patience — a lot of patience, too.

As model solar systems go, this one is exceptionally small. Its maker, [Mike] from Chronova Engineering, says it measures about 20 mm across and qualifies as the smallest orrery around. We can’t officiate that claim, but we’re not going to argue with it either. It’s limited to the Sun-Earth-Moon system, and while not as complete as some other models we’ve seen, it’s still exquisitely detailed. The gears that keep the Moon rotating 12.4 times around the Earth for each rotation of our home planet around the Sun are tiny, and take an abundance of watchmaking skill to pull off.

The video below shows the whole process, which is absolutely entrancing to watch. There are some neat tricks on display, from milling out the arms of the main wheel using a powered tailstock spindle to casting the Sun from resin in a silicone mold. The final model, with the model Earth and Moon spinning around the Sun on delicate brass wheels, is a visual treat.

We’ve seen some interesting stuff from Chronova Engineering lately, including this bimetallic tea timer.

This Tiny Game Boy Lets the Real Thing Play Online

Por: Tom Nardi
13 Mayo 2024 at 11:00

Back in 2021, [stacksmashing] found that it took little more than a Raspberry Pi Pico and some level-shifters to create a USB connection with the Game Boy’s link port. Add in the proper software, and suddenly you’ve got online multiplayer for the classic handheld. The hardware was cheap, the software open source, and a good time was had by all.

Inspired by both the original project and some of the hardware variations that have popped up over the years, [weiman] recently set out to create a new version of the USB link adapter that fits inside a miniature 3D printed Game Boy.

The big change from the original design is that this is using the far smaller, but equally capable, RP2040-Zero development board. This is mated with a SparkFun logic level converter board (or a clone of one from AliExpress) by way of a custom PCB that also includes the necessary edge connectors to connect directly to a Game Boy Link Cable.

Once the PCB is assembled, it’s dropped into the 3D printed Game Boy shell. [weiman] really worked some nice details into the case, such as aligning the d-pad and buttons in such a way that pressing them engages either the RESET or BOOTSEL buttons on RP2040-Zero. The screen of the printed handheld also lines up with the RGB LED on the top of the dev board, which can produce some cool lighting effects.

The original project from [stacksmashing] was an excellent example of the capabilities of the Pi Pico, and we’re glad to see it’s still being worked on and remixed by others. Even though the state of Game Boy emulation is nearly perfect these days, there’s still something to be said for working with the original hardware like this.

80s Function Generator is Both Beauty and Beast

Por: Tom Nardi
23 Abril 2024 at 20:00

You know how the saying goes — they don’t make them like this anymore. It’s arguably true of pretty much any electronic device given the way technology changes over time, though whether or not it’s objectively a bad thing is going to vary from case to case.

As a practical example, take a look at the insides of this 80’s vintage HP 3314A function generator shared on the EEV Blog Forum by [D Straney].

Hinged PCBs allow for easy access

With multiple PCBs stacked on top of each other, it’s hard to imagine that more components could possibly be crammed into it. One board in particular appears to be an entire Motorola 6800 computer, something which today would likely be replaced with a single microcontroller.

Which is actually why [D Straney] shared this with us in the first place. After seeing our recent post about a modern waveform generator that’s basically an empty box thanks to its modern components, they thought this would be a nice example of the opposite extreme.

So, is it a good or a bad thing that test equipment isn’t made this way anymore? Well, it’s hard to argue with the improved capabilities, smaller footprint, and reduced cost of most modern gear. But damn is the inside of this HP 3314A gorgeous. As one of the commenters on the page put it, hardware from this era was really a work of art.

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