In the past few years, the price-per-watt for solar panels has dropped dramatically. This has led to a number of downstream effects beyond simple cost savings. For example, many commercial solar farms have found that it’s now cheaper to install a larger number of panels in fixed positions, rather than accepting the extra cost, maintenance, and complexity of a smaller number panels that use solar tracking to make up the difference. But although this practice is fading for large-scale power production, there are still some niche uses for solar tracking. Like [Fabian], if you need to maximize power production with a certain area or a small number of panels you’ll wan to to build a solar tracker.

[Fabian]’s system is based on a linear actuator which can tilt one to four panels (depending on size) in one axis only. This system is an elevation tracker, which is the orientation generally with respect to latitude, with a larger elevation angle needed in the winter and a lower angle in the summer. [Fabian] also designs these to be used in places like balconies where this axis can be more easily adjusted. The actuator is controlled with an ESP32 which, when paired with a GPS receiver, can automatically determine the sun’s position for a given time of day and adjust the orientation of the panel to provide an ideal elevation angle on a second-by-second basis. The ESP32 also allows seamless integration with home automation systems like SmartHome as well.

Although this system only tracks the sun in one axis right now, [Fabian] is working on support for a second axis which mounts the entire array on a rotating table similar to an automatic Lazy Susan. This version also includes a solar tracking sensor which measures solar irradiance in the direction the panel faces to verify that the orientation of the panel is maximizing power output for a given amount of sunlight. Tracking the sun in two axes can be a complicated problem to solve, but some solutions we’ve seen don’t involve any GPS, programming, or even control electronics at all.

Most electromagnetic actuators are rotating motors, or some variation on the theme, like servos. However, it’s possible to do linear actuation with electomagnetics, too. [Adrian Perez] demonstrates this with Linette, his design of a linear actuator that he was inspired to build by the structure of our own muscles.

The design uses a coil of copper wire in a 3D-printed plastic housing, surrounded by a claw full of strong magnets. When the coil is activated, the magnets are pulled towards the coil. When the coil is not energized, the magnets fall away. [Adrian] demonstrates the actuator under the control of an Arduino, which switches power to the coil to move it up and down.

He also notes that the design is similar solenoids and voice coil style actuators, though unlike most his uses discrete magnets rather than a single monolithic magnet. It’s possible to get more capacity out of the Linette design through stacking. You can parallelize the actuators to get more pulling force, with neighboring coils sharing the same magnets. Alternatively, you can stack them in series to get longer stroke lengths.

[Adrian] hasn’t put the design to a practical application yet, but we could see multiple uses for robotics or small machines. We’ve seen some other neat DIY magnetic actuators before, too. Video after the break.