As a test artifact, 3DBenchy does a pretty good job of making sure your 3D printer is up to scratch. As an exemplar of naval architecture, though — well, let’s just say that if it weren’t for the trapped air in the infilled areas, most Benchy prints wouldn’t float at all. About the only way to make Benchy less seaworthy would be to make it out of cast iron. Challenge accepted.

We’ve grown accustomed to seeing [Denny] over at “Shake the Future” on YouTube using his microwave-powered kilns to cast all sorts of metal, but this time he puts his skill and experience to melting iron. For those not in the know, he uses standard consumer-grade microwave ovens to heat kilns made from ceramic fiber and lots of Kapton tape, which hold silicon carbide crucibles that get really, really hot under the RF onslaught. It works surprisingly well, especially considering he does it all on an apartment balcony.

For this casting job, he printed a Benchy model from PLA and made a casting mold from finely ground silicon carbide blasting medium mixed with a little sodium silicate, or water glass. His raw material was a busted-up barbell weight, which melted remarkably well in the kiln. The first pour appeared to go well, but the metal didn’t quite make it all the way to the tip of Benchy’s funnel. Round two was a little more exciting, with a cracked crucible and spilled molten metal. The third time was a charm, though, with a nice pour and complete mold filling thanks to the vibrations of a reciprocating saw.

After a little fettling and a saltwater bath to achieve the appropriate patina, [Denny] built a neat little Benchy tableau using microwave-melted blue glass as a stand-in for water. It highlights the versatility of his method, which really seems like a game-changer for anyone who wants to get into home forging without the overhead of a proper propane or oil-fired furnace.

Radar made a huge impact when it was first invented, allowing objects to be detected using radio waves which would normally be difficult or impossible to observe through other means. Radio waves of all frequencies can be used for radar as well, whether that’s detecting ships beyond the horizon, tracking aircraft near an airport, penetrating the ground, or imaging objects with a high resolution. At the millimeter wavelength it’s fairly easy to detect humans with the right hardware, and using some inexpensive radar modules [Tech Dregs] shows us how to add this capability a home automation system.

Since these modules aren’t trying to image humans with fine detail or detect them at long range, the hardware can be fairly inexpensive. [Tech Dregs] is using the LD2410B modules which have not only an on-board microcontroller but also have the radio antennas used for radar built right onto the PCB. They have a simple binary output which can communicate whether or not a human is detected, but there’s also UART for communicating more details about what the module senses in the room. [Tech Dregs] is using this mode to connect the modules to Home Assistant, where they will be used to help automate his home’s lighting.

The only significant problem he had setting these modules up was getting them built into an enclosure. The short wavelengths used in this type of radar module don’t penetrate solid objects very well at all, so after trying to hide one behind an e-ink screen he eventually settled on hollowing out a space in a bezel with very thin plastic between the module and the room. If you need more out of your radar modules than object detection, though, you can always try building a pulse compression radar which can provide much more accurate ranging of objects.

[Mellow_Labs] wanted an Everything Presence Lite kite but found it was always out of stock. Therefore, he decided to create his own. The kit uses a millimeter wave sensor as a super-sensitive motion tracker for up to three people. It can even read your heart rate remotely. You can see a video of the project below.

There are a few differences from the original kit. Both use the C4001 24 GHz human presence detection sensor. However, the homebrew version also includes a BME680 environmental sensor.

If you haven’t seen a millimeter wave sensor—often written mmwave—before, it is essentially a tiny radar that can measure movement, acceleration, and angles very accurately. They are available at different microwave wavelengths and have onboard processing to easily provide useful information for a processor like the one in this project. The processor on board is an ESP32, which works well with [Mellow_Labs’] home automation system.

A 3D-printed case rounds everything out. Circuit-wise, there isn’t much going on since everything is on a module PCB. You essentially just have to connect everything together.

These sensors can do a lot of things. For example, inspecting pipelines. Another common way to detect people is to use a specialized camera.