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Bent Shaft Isn’t a Bad Thing for This Pericyclic Gearbox

19 Junio 2024 at 08:00

With few exceptions, power transmission is a field where wobbling is a bad thing. We generally want everything running straight and true, with gears and wheels perfectly perpendicular to their shafts, with everything moving smoothly and evenly. That’s not always the case, though, as this pericyclic gearbox demonstrates.

Although most of the components in [Retsetman] model gearboxes seem familiar enough — it’s mostly just a collection of bevel gears, like you’d see inside a differential — it’s their arrangement that makes everything work. More specifically, it’s the shaft upon which the bevel gears ride, which has a section that is tilted relative to the axis of the shaft. It’s just a couple of degrees, but that small bit of inclination, called mutation, makes the ring gear riding on it wobble as the shaft rotates, allowing it to mesh with one or more ring gears that are perpendicular to the shaft. This engages a few teeth at a time, transferring torque from one gear to another. It’s easier to visualize than it is to explain, so check out the video below.

Gearboxes like these have a lot of interesting properties, with the main one being gear ratio. [Retsetman] achieved a 400:1 ratio with just 3D printed parts, which of course impose their own limitations. But he was still able to apply some pretty serious torque. The arrangement is not without its drawbacks, of course, with the wobbling bits naturally causing unwelcome vibrations. That can be mitigated to some degree using multiple rotatins elements that offset each other, but that only seems to reduce vibration, not eliminate it.

[Retsetman] is no stranger to interesting gearboxes, of course, with his toothless magnetic gearboxes coming to mind. And this isn’t the only time we’ve seen gearboxes go all wobbly, either.

Thanks to [Keith Olson] for the tip.

Tiny Orrery Is a Watchmaker’s Tour de Force

30 Mayo 2024 at 08:00

Six tiny gears, a few fancy pins, and some clever casting are what it takes to build this tiny orrery. And patience — a lot of patience, too.

As model solar systems go, this one is exceptionally small. Its maker, [Mike] from Chronova Engineering, says it measures about 20 mm across and qualifies as the smallest orrery around. We can’t officiate that claim, but we’re not going to argue with it either. It’s limited to the Sun-Earth-Moon system, and while not as complete as some other models we’ve seen, it’s still exquisitely detailed. The gears that keep the Moon rotating 12.4 times around the Earth for each rotation of our home planet around the Sun are tiny, and take an abundance of watchmaking skill to pull off.

The video below shows the whole process, which is absolutely entrancing to watch. There are some neat tricks on display, from milling out the arms of the main wheel using a powered tailstock spindle to casting the Sun from resin in a silicone mold. The final model, with the model Earth and Moon spinning around the Sun on delicate brass wheels, is a visual treat.

We’ve seen some interesting stuff from Chronova Engineering lately, including this bimetallic tea timer.

Put a Little Pigeon in Your Next Clock Project

18 Mayo 2024 at 05:00

If you’re anything like us, you’ve probably wondered why gear teeth are shaped the way they’re shaped. But we’ll go out on a limb and say you’ve never wondered why gear teeth aren’t shaped like pigeons, and what a clock that’s not quite a clock based around them would look like.

If this sounds like it has [Uri Tuchman] written all over it, give yourself a cookie. [Uri] has a thing for pigeons, and they make an appearance in nearly all his whimsical builds, from his ink-dipping machine to his intricately engraved metal mouse. For this build, pigeons are transformed into the teeth of a large, ornate wheel, cut from brass using an impressive Friedrich Deckel pantograph engraver. To put the pigeon wheel to work, [Uri] built an escapement and a somewhat crooked pendulum, plus a drive weight and dial. It’s almost a clock, but not quite, since it doesn’t measure time in any familiar units, and the dial has a leg rather than hands — classic [Uri].

It may not be [Clickspring]-level stuff, but it’s still a lovely piece of work, and instructive to boot. The way [Uri] figured out the profile for the meshing teeth by looking at the negative space swept out by the pigeon profiles was pretty sweet. Plus, pigeons.

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