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Simple PCB Repairs Keep Old Vehicle Out of the Crusher

24 Octubre 2024 at 20:00

For those of us devoted to keeping an older vehicle on the road, the struggle is real. We know that at some point, a part will go bad and we’ll learn that it’s no longer available from the dealer or in the aftermarket, at least at a reasonable cost. We might get lucky and find a replacement at the boneyard, but if not — well, it was nice knowing ya, faithful chariot.

It doesn’t have to be that way, though, at least if the wonky part is one of the many computer modules found in most cars made in the last few decades. Sometimes they can be repaired, as with this engine control module from a Ford F350 pickup. Admittedly, [jeffescortlx] got pretty lucky with this module, which with its trio of obviously defective electrolytics practically diagnosed itself. He also had the advantage of the module’s mid-90s technology, which still relied heavily on through-hole parts, making the repair easier.

Unfortunately, his luck stopped there, as the caps had released the schmoo and corroded quite a few traces on the PCB. Complicating the repair was the conformal coating on everything, a common problem on any electronics used in rough environments. It took a bit of probing and poking to locate all the open traces, which included a mystery trace far away from any of the leaky caps. Magnet wire was used to repair the damaged traces, the caps were replaced with new ones, and everything got a fresh coat of brush-on conformal coating.

Simple though they may be, we really enjoy these successful vehicle module repairs because they give us hope that when the day eventually comes, we’ll stand a chance of being able to perform some repair heroics. And it’s nice to know that something as simple as fixing a dead dashboard cluster can keep a car out of the crusher.

Module Makes Noisy Projects Easy

16 Octubre 2024 at 23:00

You want to add voice, music, or sound effects to your project. What do you do? Sure, it is easy enough to plug a Raspberry Pi or some other tiny computer, but that’s not always desirable from a power, space, or cost point of view. [Mellow_Labs] shows a module that makes it simple to add sound to any project. The little board is just big enough to house a speaker and doesn’t cost much. Check it out in the video below.

The device allows you to preload tracks as MP3 files. There are two ways to control it: via a serial port, or using a single pin that can accept commands like you might expect from a MP3 player, like play and next track.

The module was loud, and the built-in speaker can be replaced. The module’s documentation doesn’t seem to include any example code, but [Mellow_Labs] has code for you on GitHub. It probably isn’t going to win any audiophile awards, but you don’t expect that from something just a little bigger than an inch across and not even a half-inch tall. Seems like a good thing for your Halloween props.

It isn’t that we haven’t seen MP3 modules before, but this one is nicely integrated and complete. We wondered if a 3D-printed cone might make this a nice custom bike horn or if it would need more amplification.

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