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Bit of OpenSCAD Code Caps off Wiremold

Por: Tom Nardi
24 Junio 2024 at 05:00

Wiremold is great stuff — it’s relatively cheap, easy to work with, and offers all sorts of adapters and angle pieces which take the hassle out of running (and hiding) wires. But [Dr. Gerg] found a shortcoming of this otherwise very flexible product: since each run is intended to start and end in a surface mounted box, he couldn’t find an end cap that would let him close off a section.

The solution? A desktop 3D printer and a chunk of OpenSCAD code telling it what to extrude. When you break it down, the Wiremold profile is fairly straightforward, and can be easily described with geometric primitives. A handful of cylinders, a cube or two, tie it all together with the hull() function, and you’re there.

We’d say this would be a fantastic project to cut your OpenSCAD teeth on, but since [Dr. Gerg] was kind enough to share the source code, you don’t have to figure it out on your own. Though there’s still benefit in reading over it if you’re looking for some practical examples of how the “Programmers Solid 3D CAD Modeller” gets things done.

So why would you want a Wiremold endcap? In the case of [Dr. Gerg], it sounds like he was trying to cover up a short run of wire that was running vertically. But we could imagine other applications for this basic design now that it’s out in the wild. For example, a short length of Wiremold outfitted with a pair of printed caps could make for a nice little enclosure if you’ve got a small project that needs protecting.

How To Cast Silicone Bike Bits

Por: Jenny List
26 Abril 2024 at 08:00

It’s a sad fact of owning older machinery, that no matter how much care is lavished upon your pride and joy, the inexorable march of time takes its toll upon some of the parts. [Jason Scatena] knows this only too well, he’s got a 1976 Honda CJ360 twin, and the rubber bushes that secure its side panels are perished. New ones are hard to come by at a sensible price, so he set about casting his own in silicone.

Naturally this story is of particular interest to owners of old motorcycles, but the techniques should be worth a read to anyone, as we see how he refined his 3D printed mold design and then how he used mica powder to give the clear silicone its black colour. The final buses certainly look the part especially when fitted to the bike frame, and we hope they’ll keep those Honda side panels in place for decades to come. Where this is being written there’s a CB400F in storage, for which we’ll have to remember this project when it’s time to reactivate it.

If fettling old bikes is your thing then we hope you’re in good company here, however we’re unsure that many of you will have restored the parts bin for an entire marque.

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