In an excerpt from his book The Chinese Computer: A Global History of the Information Age, [Thomas Mullaney] explains how 1980s computer tech — at least the stuff that was developed in the West — was stubbornly rooted in the Latin alphabet. After all, ASCII was king, and with 60,000 symbols, Chinese was decidedly difficult to shoehorn into 8 bits. Unicode was years in the future so, of course, ingenious hackers did what they do best: hack!

The subject of the post is the dot matrix printer. Early printers had nine pins, which was sufficient to make Latin characters in one pass. To print Chinese, each character required at least two passes of the print head. This was slow, of course, but it was also subject to confusing variations due to ink inconsistency and registration problems. It also made the Chinese characters twice as big as English text.

Initial attempts were made to use finer pins to pack twice as many dots in the same space. But this made the pins too thin and subject to bending and breaking. Instead, some engineers would retain the two passes but move the print head just slightly lower so the second pass left dots in the gaps between the first pass dots. Obviously, the first pass would print even-numbered dots (0, 2, 4,…), and the second pass would catch the odd-numbered dots. This wasn’t faster, of course, but it did produce better-looking characters.

While international languages still sometimes pose challenges, we’ve come a long way, as you can tell from this story. Of course, Chinese isn’t the only non-Latin language computers have to worry about.

We touched on the open source SLS4All DIY SLS 3D printer a year or two ago when the project was in the early stages. Finally, version one is complete, with a parts kit ready to ship and all design data ready for download if a DIY build or derivative is your style. As some already mentioned, this is not going to be cheap: with the full parts kit running at an eye-watering $7K before tax. But it’s possible to build or source almost all of it a bit at a time for those on a budget.

It’s important to note that to access the detailed information, you’ll need to create an account, which is a bit inconvenient for an open source design. However, all the essential components seem to be available, so it’s forgivable. In terms of electronics, there are two custom PCBs: the GATE1 (GAlvo and Temperature Control) and the ZERO1 (Zero-crossing dimming) controller. Other than that, all the electronics seem to be standard off-the-shelf components. Both of these PCBs are designed using EasyEDA.

Unfortunately we couldn’t find access to the PCB Gerbers, nor does there appear to be a link to their respective EasyEDA projects, just the reference schematics. This is a bit of a drawback, but it’s something that could easily be reproduced with enough motivation. Control is courtesy of a Radxa Rock Pi, as there were ‘problems’ with a Raspberry Pi. This is paired with a 7-inch touchscreen to complete the UI. This is running a highly modified version of the Klipper together with their own control software, which is still undergoing testing before release.

The laser head is built around a 10 W 450 nm laser module from China and a high-end galvanometer set. Two 200 W halogen tube heaters heat the print bed, and 200 W silicone heating pads heat both the powder bed and the print bed.

The upper and lower frames are basic boxes made from 2020 profile aluminium extrusions, with aluminium sheets for the panels. There are no big surprises here. As expected, numerous custom-made aluminium parts are involved, and this is where most of the cost lies. This might be a significant challenge for those who don’t have access to a CNC milling machine. The mechanics can be viewed in-browser via Fusion 360 Live or downloaded as a STEP model for later import.

We last checked in on this project back in 2022, and we’re glad to see it finally cross the finish line. Is this the first open source SLS printer? Of course not! But we’re always glad to see more options out there.

Around here, printers have a life expectancy of about two years if we are lucky. But [techtipsy] has a family member who has milked a long life from an old Canon PIXMA printer. That is, until Microsoft or Canon decided it was too old to print anymore. With Windows 10, it took some hacking to get it to work, but Windows 11 was the death knell. Well, it would have been if not for [techtipsy’s] ingenuity with a Raspberry Pi.

The Pi uses Linux, and, of course, Linux will happily continue to print without difficulty. If you are Linux savvy, you can probably see where this is going.

It is a simple task to connect the printer to the Pi, set up CUPS, and then share the printer over the network. While Windows doesn’t want to drive the printer directly, it is more than happy to talk to it as a network printer.

While [techtipsy] was happy enough just to use Linux to start with, not everyone appreciates that option either because they are familiar with Windows or there’s some reason (e.g., hardware or work rules) that requires Windows. Once the printer is set up with the Pi, it doesn’t require any special knowledge to use it.

We’ve thought about doing something like this to put cheap thermal printers on the network. CUPS supports 3D printers, too, but we’ve never seen anyone really using it that way.

While 3D printers have evolved over the past two decades from novelties to powerful prototyping tools, the amount of support systems have advanced tremendously as well. From rudimentary software that required extensive manual input and offered limited design capabilities, there’s now user-friendly interfaces with more features than you could shake a stick at. Hardware support has become refined as well with plenty of options including lighting, ventilation, filament recycling, and tool changers. It’s possible to automate some of these subsystems as well like [Caelestis Workshop] has done with this relay control box.

This build specifically focuses on automating or remotely controlling the power, enclosure lighting, and the ventilation system of [Caelestis Workshop]’s 3D printer but was specifically designed to be scalable and support adding other features quickly. A large power supply is housed inside of a 3D printed enclosure along with a Raspberry Pi. The Pi controls four relays which are used to control these various pieces hardware along with the 3D printer. That’s not the only thing the Pi is responsible for, though. It’s also configured to run Octoprint, a piece of open-source software that adds web interfaces for 3D printers and allows their operation to be monitored and controlled remotely too.

With this setup properly configured, [Caelestis Workshop] can access their printer from essentially any PC, monitor their prints, and ensure that ventilation is running. Streamlining the print process is key to reducing the frustration of any 3D printer setup, and this build will go a long way to achieving a more stress-free environment. In case you missed it, we recently hosed a FLOSS Weekly episode talking about Octoprint itself which is worth a listen especially if you haven’t tried this piece of software out yet.

Multi-filament printing can really open up possibilities for your prints, even more so the more filaments you have. Enter the 8-Track from [Armored_Turtle], which will swap between 8 filaments for you!

The system is modular, with each spool of filament installed in a drybox with its own filament feeder .The dryboxes connect to the 8-Track changer via pogo pins for communication and power. While [Armored_Turtle] is currently using the device on a Voron printer, he’s designed it so that it can be easily modified to suit other printers. As it’s modular, it’s also not locked into running 8 filaments. Redesigning it to use more or less is easy enough thanks to its modular design.

The design hasn’t been publicly released yet, but [Armored_Turtle] states they hope to put it on Github when it’s ready. It’s early days, but we love the chunky design of those actively-heated drybox filament cassettes. They’re a great step up from just keeping filament hanging on a rod, and they ought to improve print performance in addition to enabling multi-filament switching.

We’ve seen some other neat work in this space before, too. Video after the break.

[Thanks to Keith Olson for the tip!]

Accessibility devices are a wonder of modern technology, allowing people with various needs to interact more easily with the world. From prosthetics to devices to augment or aid someone’s vision or hearing, devices like these can open up many more opportunities than would otherwise exist. A major problem with a wide array of these tools is that they can cost a fortune. [3D Printy] hoped to bring the cost down for Braille trainers which can often cost around $1000.

Braille trainers consist of a set of characters, each with six pins or buttons that can be depressed to form the various symbols used in the Braille system. [3D Printy]’s version originally included six buttons, each with a set of springs, that would be able to pop up and down. After some work and real-world use, though, he found that his device was too cumbersome to be effective and redesigned the entire mechanism around flexible TPU filament, allowing him to ditch the springs in favor of indentations and buttons that snap into place without a dedicated spring mechanism.

The new design is modular, allowing many units to be connected to form longer trainers than just a single character. He’s also released his design under the Creative Commons public domain license, allowing anyone to make and distribute these tools as they see fit. The design also achieves his goal of dramatically reducing the price of these tools to essentially just the cost of filament, provided you have access to a 3D printer of some sort. If you need to translate some Braille writing and don’t want to take the time to learn this system, take a look at this robotic Braille reader instead.

Thanks to [George] for the tip!

These days, you can get a fully remote-control helicopter that you can fly around your house for about $30. Maybe less. Back in the day, kids had to make do with far simpler toys, like spinning discs that just flew up in the air. [JBV Creative] has built a toy just like that with his 3D printer. It may be simple, but it also looks pretty darn fun.

The design is straightforward. It uses a power drill to spin up a geartrain, which in turn drives a small disc propeller. Spin the propeller fast enough and it’ll launch high into the air. The geartrain mounts to the drill via the chuck, and it interfaces with the propeller with a simple toothed coupler. Alternatively, there’s also a hand-cranked version if you don’t have a power drill to hand.

Launching is easy. First, the drill spins the propeller up to speed. Then, when the drill’s trigger is released, it slows down, and the propeller spins free of the toothed coupler, with the lift it generates carrying it into the sky.

Files are available online for those interested. We could imagine this toy could make the basis for a great design competition. Students could compete to optimise the design with more effective gear ratios or better airfoils. We’ve seen similar designs before, too. Video after the break.