The proliferation of microcontrollers has made it easier than ever to add some smarts to a project, but sometimes there just isn’t enough space for headers on a board, or you feel a little silly soldering something that will get used to flash a program then languish inside your build. [Dima] wanted to make his boards easier to flash, and developed a PCB footprint and flashing tool pair that makes use of the mounting holes on his boards.

While some debugging tools might use a clamp or tape, [Dima] discovered that using sprung pins only on one side of the connector wedged his fixed locator pin (originally a 1 mm drill bit) into the hole removing the need for any other holding mechanism.

His original prototype worked so well that it took him some time to get back around to making a more reproducible design that didn’t involve fine soldering and superglue. After enlarging the contact pads and several iterations of 3D printing, he developed an interface connector that uses standard jumper wires and a steel rod to provide a sturdy and reliable connection for flashing boards with the corresponding footprint. He’s currently a little disappointed with the overall size of the connector though, and is soliciting feedback on how to make it smaller.

While [Dima]’s MCU of choice is the STM32, but this design should be applicable to any other microcontrollers using a five wire system, or you could take one off for USB. Having trouble finding the SWD points on an existing device? Try this method.

Thanks to [DjBiohazard] for the tip!

While track pads and mice dominate the pointing device landscape today, there was a time when track balls were a major part of the scene. In order to really sell the retro chops of his portable computer, [Ominous Industries] designed a clip-on style track ball for his retro Raspberry Pi laptop.

Starting with a half circle shape, he designed the enclosure in Fusion360 to house the guts of a USB trackball. Using the pattern along a path feature of the software, he was able to mimic the groovy texture of the main device on the trackball itself. Flexures in the top of the track ball case with pads glued on actuate the buttons.

We appreciate the honesty of the cuts showing how often the Pi can get grumpy at the extra wide display in this video as well as the previous issues during the laptop build. The bezel around the screen is particularly interesting, being affixed with magnets for easy access when needing to work on the screen.

Retro portables are having a moment. We just covered the Pi Portable 84 and previously saw one inspired by the GRiD Compass . If you’re more interested in trackballs, maybe give this trackball ring or the Ploopy trackball a look?

Few processors have found themselves in so many different devices as the venerable Z80. While it isn’t powerful by modern standards, you can still use devices like this Cidco MailStation as a terminal.

The MailStation was originally designed as an email machine for people who weren’t onboard with this whole computer fad, keeping things simple with just an adjustable monchrome LCD, a keyboard, and a few basic applications. [Joshua Stein] developed a terminal application, msTERM, for the MailStation thanks to work previously done on decoding this device and the wealth of documentation for Z80 assembly.

While [Stein] designed his program to access BBSes, we wonder if it might be a good way to do some distraction-free writing. If that wasn’t enough, he also designed the WiFiStation dongle which lets you communicate over a network without all that tedious mucking about with parallel ports.

If you’d like something designed specifically for writing, how about an AlphaSmart? Wanting to build your own Z80-based project? Why not start with an Altoids-sized Z80 SBC, but don’t wait forever since Z80 production finally ended in June.

String instruments have a long history in civilization, helping humans make more complex and beautiful music. We wonder what our forebears would think of this guitar strummed with 1000 picks?

[Mattias Krantz] wondered what the best number of picks was to play guitar and took the experiment to its illogical extreme. Starting with zero picks and working up through various 3D printed multi-picks he tests all the feasible combinations of handheld picks.

After that, he switches gears to a fishing rod-actuated system of several picks in a ring. Not pleased with the initial acoustics of the picks in this system, he switched to printing his picks in a more flexible filament to better approximate the characteristics of the human thumb. Finally, he takes us to the undiscovered country of a spinning ring of 1000 picks strumming the underside of the strings and the… interesting acoustic result. As many pointed out in the comments, this blurs the line between a guitar and a hurdy gurdy.

If you want more melodic musical mischief, perhaps try this optical guitar pickup, a $30 guitar build, or get fancy with a 3D printed violin?

Inspiration can strike a maker at any moment. For [Laura Kampf], it happened in the desert when she saw a tumbleweed.

Tumbleweeds roll through the western United States, hitting cars on the interstate and providing some background motion for westerns. [Kampf] found the plant’s intricate, prickly structure mesmerizing, and decided to turn it into a piece of contemplative kinetic art.

[Kampf] attached the tumbleweed to a piece of wood using epoxy and mounted it to what appears to be a worm drive motor nestled inside an interestingly-shaped piece of wood. As the tumbleweed turns, a light shines through it to project a changing shadow on the wall to “create silence, it creates calmness, it takes away from the noise that surrounds it.” While [Kampf] has some work to do to get the sculpture to its finished state, we can get behind her mantra, “The most important thing about the phase of execution is to get started.”

Are you looking for some projects of your own to help you find calm? How about some ambient lighting, a sand drawing table, or a music player that keeps things simple?

Organizing things in your home or workshop is a constant battle for some of us. Until we have access to a Tardis or bag of holding, maybe the next best thing is a sliding shelf system.

[HAXMAN] found a great set of sliding shelves online, but after recovering from sticker shock decided he could build something similar for much less. The frame for the shelving was built from 4×4 posts, some 2x4s, and strut channel track welded to steel 2x6s. Aluminum plates bolted to strut trolleys support the weight of the shelving units he built from plywood.

Everything was painted with a multi-material paint formulated for covering both wood and metal so everything has a uniform appearance. We love the bright shelving offset by the more classic black appearance of the rack. Just because its storage, doesn’t mean it has to look boring!

Looking for more clever storage solutions? You might like your to make your own shadow boards, favor Gridfinity, or just wonder what other readers do to organize their electronic odds and ends.

Floppies were once the standard method of information exchange, but decades of storage can render them unreadable, especially if mold sets in. [Rob Smith] wanted to clean some floppies in style and made a Disco Rube Goldberg-Style device for the job.

Starting with a disk caddy on linear rails, [Smith] has a track for the floppy to follow. First it goes through a set of pads with cleaning solution on them, and is then dried off with heating elements. To make it more fun, the device has LEDs and a set of speakers at the bottom to treat the disk to a more complete car wash-esque experience.

Cotton swabs and a cleaning solution are all you really need to do the job by hand, but if you have a lot of floppies, that can get tedious quickly. [Smith] compares his machine’s performance to doing it by hand with both IPA and a dish soap solution showing that his machine does indeed clean the disks and usually makes them more readable than they were before. He cautions that it might be best to make multiple copies of the disk during the cleaning process as it isn’t always constructive though.

Thinking about archiving that stack of floppies under your workbench? While Linux doesn’t support the drives anymore, we’ve covered a couple different methods in the past and the importance of reading the flux.

Photons are particles of light, or waves, or something like that, right? [Mithuna Yoganathan] explains this conundrum in more detail than you probably got in your high school physics class.

While quantum physics has been around for over a century, it can still be a bit tricky to wrap one’s head around since some of the behaviors of energy and matter at such a small scale aren’t what we’d expect based on our day-to-day experiences. In classical optics, for instance, a brighter light has more energy, and a greater amplitude of its electromagnetic wave. But, when it comes to ejecting an electron from a material via the photoelectric effect, if your wavelength of light is above a certain threshold (bigger wavelengths are less energetic), then nothing happens no matter how bright the light is.

Scientists pondered this for some time until the early 20th Century when Max Planck and Albert Einstein theorized that electromagnetic waves could only release energy in packets of energy, or photons. These quanta can be approximated as particles, but as [Yoganathan] explains, that’s not exactly what’s happening. Despite taking a few classes in quantum mechanics, I still learned something from this video myself. I definitely appreciate her including a failed experiment as anyone who has worked in a lab knows happens all the time. Science is never as tidy as it’s portrayed on TV.

If you want to do some quantum mechanics experiments at home (hopefully with more luck than [Yoganathan]), then how about trying to measure Planck’s Constant with a multimeter or LEGO? If you’re wondering how you might better explain electromagnetism to others, maybe this museum exhibit will be inspiring.

Many makers start by building mock-ups from cardboard, but [Alex-08] has managed to build an R/C plane that actually flies, out of cardboard.

If you’ve been thinking of building an R/C plane from scratch yourself, this guide is an excellent place to start. [Alex-08] goes through excruciating detail on how he designed and constructed this marvel. The section on building the wings is particularly detailed since that’s the most crucial element in making sure this plane can get airborne.

Some off-the-shelf R/C parts and 3D printed components round out the parts list to complement the large cardboard box used for most of the structural components. The build instructions even go through some tips on getting that vintage aircraft feel and how to adjust everything for a smooth flight.

Need a wind tunnel instead? You can build that out of cardboard too. If paper airplanes are more your thing, how about launching them from space? And if you’re just trying to get a head start on Halloween, why not laser cut an airplane costume from cardboard?

Here in the United States, we’re lagging behind the rest of the world when it comes to shiny new passenger rail, despite being leaders in previous centuries. The Federal Railroad Administration (FRA) has just released a story map of how the US could close the gap (a little).

The Corridor Identification and Development (CID) Program is a way for FRA to provide both funding and technical assistance as corridor sponsors (mostly state Departments of Transportation) evaluate either new intercity service or expansion of existing services. While it isn’t a guarantee of anything, it is a step in the right direction to rebuilding passenger rail capacity in the US.

Some cities would be getting rail service back for the first time in decades, and perhaps even more exciting is that several of the routes being studied are for high speed rail “primarily or solely on new trackage.” As any railfan can tell you, vintage rails aren’t the best for trains going fast (sorry, Acela). With recent polling showing strong public support for the build out of high speed rail, it’s an exciting time for those who prefer to travel by rail.

We don’t think you’ll be able to ride a gyro monorail, nuclear-powered, or jet train on these proposed routes, but we do hope that Amtrak and FRA are looking to the state-of-the-art when it comes to those high speed alignments. While you’re eagerly awaiting new passenger service, might we recommend this field guide to what all those different freight cars going by are for here in North America?

Car camping gets you out in the great outdoors, but sometimes it’s nice to bring a few comforts from home. [Ed’s Garage] has taken a module from a salvaged EV and turned it into a handy portable power station.

With 2.3 kWh of storage from the single Spark EV module, the battery pack can power [Ed]’s hotplate, lights, fridge, and other electric accessories while camping away from shore power. The inverter he selected can provide up to 1500W of AC power and his 12V converter can do 150W. Several USB ports and a wireless charging pad adorn the outside next to the waterproof AC ports. He even printed a small magnetic flashlight to reuse the light from the inverter which uses an 18650 cell that can be charged from the big battery in a charger built into the exterior of the pack.

The battery management system (BMS) has a Bluetooth module allowing for remote monitoring of state of charge and setting the maximum and minimum charge points for the pack. The whole thing comes in at 73 pounds (33 kg), and while he had originally thought to give it wheels to roll, he changed his mind once he thought more about what sort of wheels he’d need to maneuver the thing in the backcountry.

If you’re thinking of building your own power pack, why not checkout a few other builds for inspiration like this one from tool batteries or one designed to charge directly from a solar panel. Be sure you checkout our guide on how to select a BMS if you’re going to use a lithium-based chemistry.

For those who say there’s never enough time in a day, your wish for more time is getting granted, if ever so slightly. Scientists have now found a new source of our days getting longer — climate change.

You may have already been aware that the length of the day on Earth has been getting longer over time due to the drag exerted on our planet by our friendly neighborhood Moon. Many other factors come into play though, including the Earth’s own mass distribution. As the Earth warms and polar caps melt, the water redistributes to the Earth’s equator causing it to slow more rapidly.

In the worst-case scenario, RCP8.5, it would result in climate-related effects to planetary rotational velocity even larger than those caused by lunar tides. Under that scenario, the earth would probably be a less pleasant place to live in many other ways, but at least you’d have a little more time in your day.

While we’re talking about time, we wonder what ever happened to getting rid of Daylight Savings in the US? If you long for a simpler time, perhaps you should take up repairing mechanical watches and clocks?

Subway cars have a tough life. Moving people through a city efficiently underground every day and night takes a toll on the hardware. To keep things running efficiently, NYC rebuilds its cars every six years.

The enormous job of refurbing a subway car back to factory spec happens in one of two yards, either in Brooklyn or Manhattan. The cars are pulled off their 16,000 lb trucks, and treated to an overhaul of their “doors, windows, signage, seats, floor tiles and HVAC.” The trucks are inspected and wheels can be reground to true at the six year mark; they get all new wheels every 12.

Once everything is repaired, the shiny and like-new components are inspected and reassembled to go back out on the line. While it’s no small job, the overhaul shops can process over 1,000 cars in a year to keep things running smoothly. Before the overhaul program was introduced in the 1980s, NYC subway cars typically experienced failures every 16,000 miles, but between the scheduled maintenance and other advances that number has soared to an average failure rate every 140,000 miles.

For a somewhat less official use of underground spaces, how about this Parisian secret society? If you really want to bring the subway home, how about making an old subway seat into a chair? If you need something more light-hearted, you should really checkout this 90s subway safety video from LA.

Hurricanes can cause widespread destruction, so early forecasting of their strength is important to protect people and their homes. The US National Oceanic and Atmospheric Administration (NOAA) is using saildrones to get better data from inside these monster storms.

Rising ocean temperatures due to climate change are causing hurricanes to intensify more rapidly than in the past, although modeling these changes is still a difficult task. People on shore need to know if they’re in store for a tropical storm or a high strength hurricane to know what precautions to take. Evacuating an area is expensive and disruptive, so it’s understandable that people want to know if it’s necessary.

Starting with five units in 2021, the fleet has gradually increased in size to twelve last summer. These 23ft (7m), 33ft (10m), or 65ft (20m) long vessels are propelled by wing sails and power their radio and telemetry systems with a combination of solar and battery power. No fossil fueled vessel can match the up to 370 days at sea without refueling that these drones can achieve, and the ability to withstand hurricane winds and sea conditions allow scientists an up-close-and-personal look at a hurricane without risking human lives.

We’ve covered how the data gets from a saildrone to shore before, and if you want to know how robots learn to sail, there’s a Supercon talk for that.

Thanks to [CrLz] for the tip!

When it comes to writing, sometimes a computer or smartphone is just too distracting to keep on task. [vagabondvivant] found this to be the case and rolled their own distraction-free writing tool, the Foliodeck.

With the increasing availability of parts for cyberdecks, it’s not too surprising to see we’re seeing the emergence of the writerdeck. Typically designed to be a no frills word processing device, they are designed to help their creators focus on writing and not be subject to the myriad notifications present trying to work with a more general computing device or smartphone.

In this case, [vagabondvivant] took a classy looking planner folio and removed its paper management components to leave a fabric and leather shell. The heart of the assembly is a HiSense A5 eink smartphone magnetically attached to a piece of MDF cut to mate the phone to the planner shell. A 10Ah powerbank slots into the MDF below the keyboard which is also magnetically attached, and the whole thing zips up nicely. Future improvements are planned like a hinge, so it doesn’t have to be propped against something and a custom-built mechanical keyboard.

This isn’t the first writerdeck we’ve seen, and we’ve seen some other writer-focused decks and typewriter replacements.

Many scifi robots have taken the form of their creators. In the increasingly blurry space between the biological and the mechanical, researchers have found a way to affix human skin to robot faces. [via NewScientist]

Previous attempts at affixing skin equivalent, “a living skin model composed of cells and extracellular matrix,” to robots worked, even on moving parts like fingers, but typically relied on protrusions that impinged on range of motion and aesthetic concerns, which are pretty high on the list for robots designed to predominantly interact with humans. Inspired by skin ligaments, the researchers have developed “perforation-type anchors” that use v-shaped holes in the underlying 3D printed surface to keep the skin equivalent taut and pliable like the real thing.

The researchers then designed a face that took advantage of the attachment method to allow their robot to have a convincing smile. Combined with other research, robots might soon have skin with touch, sweat, and self-repair capabilities like Data’s partial transformation in Star Trek: First Contact.

We wonder what this extremely realistic humanoid hand might look like with this skin on the outside. Of course that raises the question of if we even need humanoid robots? If you want something less uncanny, maybe try animating your stuffed animals with this robotic skin instead?

Designing a file to cut on a CNC is only part of the process. You also have to keep it in place while the machine does its work. [Garrett Fromme] walks us through five different work holding techniques.

Since every project is different and stock material can vary from thin veneer to much larger pieces, there’s no one right work holding method for every project, and not all methods are applicable to all materials. A vise is great for small projects that need to be held very securely and won’t be damaged, vacuum tables can make switching pieces quick in a production environment, fasteners will hold a piece securely at the expense of your spoil board, clamps are fairly versatile but fiddly to setup, and tape and CA glue are quick but require more consumables.

[Fromme] does a quick demonstration of setups with these different methods and their limitations, which is a great place to start for the beginner CNC operator. Just like 3D printers, CNCs are a far cry from the replicators in Star Trek that can automagically create what you ask it to, but proper workholding lets you waste less material and operate the machine more safely.

Our own [Elliot Williams] had a look at how CNCs aren’t as automated as you think. If you do need some CNC clamps, you might try these printable parametric clamps, or if you want something more beautiful, give these metal toe clamps a go.

For retrocomputing enthusiasts, getting old computers to work with newer peripherals can be an exciting challenge or horrible headache. If you need to print out receipts from an old Mac, you might just be in luck now that [Hamin Mousavi] has gotten AppleTalk to work with cat printers.

[Mousavi] uses a Raspberry Pi 4 here in his version of the hack, but any Bluetooth capable computer running Linux should work. His command line screenshots are from a Debian-based system, but you should be able to translate to other systems as needed.

Thanks to previous work on these thermal printers, drivers are available for them on many other systems, so the tricky part comes down to getting the web connection to the printer working through the Linux box and then getting the Mac (in this case an iMac G3) to recognize the printer as something to install.

We’ve seen people do some really interesting things with thermal printers like making them D&D tools, breaking their paper DRM, and even black and white “Polaroids.”

Direct 3D printing of metal remains out of reach for the hobbyist at the moment, so casting is often the next best thing, particularly given the limitations of 3D printed metals. [Denny] from Shake the Future shows us how to simplify the process with “print wave metal casting.”

The first step of printing a PLA object will seem familiar to any 3D print to metal process, but the main differentiator here is pouring the investment casting on the printer build plate itself. We like how he used some G-code to shake the build plate to help remove bubbles. Once the plaster solidifies, the plastic and mold are placed in the microwave to soften the plastic for removal.

The plaster is dried in an oven (or air fryer) and then [Denny] bolts the mold together for the casting process. Adding a vacuum helps with the surface finish, but you can always polish the metal with a generous helping of elbow grease.

If [Denny] seems familiar, you might remember his very detailed breakdown of microwave casting. We’ve seen plenty of different approaches to metal casting over the years here. Need a part in another material? How about casting concrete or resin?

Thanks to [marble] on the Hackaday Discord for the tip!